Mitsubishi Colt Ralliart. Manual - part 656

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G1>

11C-44

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

M1112001002931

CAUTION

When the engine assembly replacement is performed, use the M.U.T.-III to initialize the learning value 
(Refer to GROUP 00, Precautions Before Service 

− Initialization Procedure for Learning Value in MPI 

Engine 

P.00-20

).

Pre-removal Operation
• Fuel Discharger Prevention [Refer to GROUP 13B, 

On-vehicle Service 

− Fuel Pump Connector Disconnection 

(How to Reduce Pressurized Fuel Lines) 

P.13B-360

].

• Engine Coolant Draining (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacement 

P.14-6

).

• Engine Oil Draining (Refer to GROUP 12, On-vehicle 

Service 

− Engine Oil Replacement 

P.12-4

).

• Transmission Oil Draining (Refer to GROUP 22A, 

On-vehicle Service 

− Transmission Oil Replacement 

P.22A-4

).

• Front Under Cover Panel Removal (Refer to GROUP 51, 

Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Side Under Cover Panel Removal (Refer to GROUP 51, 

Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Air Intake Duct and Air Cleaner Assembly and Engine Air 

Intake Duct Removal (Refer to GROUP 15, Air Cleaner 

P.15-6

).

• Front Bumper Assembly Removal (Refer to GROUP 51, 

Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Intercooler Assembly Removal (Refer to GROUP 15, 

Intercooler Assembly 

P.15-8

).

• Battery and Battery Tray Removal

• Cowl Top Panel Removal (Refer to GROUP 42, Loose 

Panel 

P.42-81

).

• Strut Tower Bar Removal (Refer to GROUP 42, Strut 

Tower Bar 

P.42-11

).

• Radiator Assembly Removal (Refer to GROUP 14, Radia-

tor 

P.14-22

).

• Drive Shaft Removal (Refer to GROUP 26, Drive Shaft 

Assembly 

P.26-16

).

• Front Exhaust Pipe Removal (Refer to GROUP 15, 

Exhaust Pipe and Main Muffler 

P.15-21

).

• Front Catalytic Converter Assembly Removal (Refer to 

GROUP 17, Emission Control 

− Catalytic Converter 

P.17-24

).

• Engine Roll Stopper Rod Assembly Removal (Refer to 

GROUP 32, Engine Roll Stopper Rod 

P.32-11

).

Post-installation Operation
• Engine Roll Stopper Rod Assembly Installation (Refer to 

GROUP 32, Engine Roll Stopper Rod 

P.32-11

).

• Front Catalytic Converter Assembly Installation (Refer to 

GROUP 17, Emission Control 

− Catalytic Converter 

P.17-24

).

• Front Exhaust Pipe Installation (Refer to GROUP 15, 

Exhaust Pipe and Main Muffler 

P.15-21

).

• Drive Shaft Installation (Refer to GROUP 26, Drive Shaft 

Assembly 

P.26-16

).

• Radiator Assembly Installation (Refer to GROUP 14, 

Radiator 

P.14-22

).

• Strut Tower Bar Installation (Refer to GROUP 42, Strut 

Tower Bar 

P.42-11

).

• Cowl Top Panel Installation (Refer to GROUP 42, Loose 

Panel 

P.42-81

).

• Battery and Battery Tray Installation
• Intercooler Assembly Installation (Refer to GROUP 15, 

Intercooler Assembly 

P.15-8

).

• Front Bumper Assembly Installation (Refer to GROUP 51, 

Front Bumper Assembly and Radiator Grille 

P.51-2

).

• Air Intake Duct and Air Cleaner Assembly and Engine Air 

Intake Duct Installation (Refer to GROUP 15, Air Cleaner 

P.15-6

).

• Transmission Oil Refilling (Refer to GROUP 22A, 

On-vehicle Service 

− Transmission Oil Replacement 

P.22A-4

).

• Engine Oil Refilling (Refer to GROUP 12, On-vehicle 

Service 

− Engine Oil Replacement 

P.12-4

).

• Engine Coolant Refilling (Refer to GROUP 14, On-vehicle 

Service 

− Engine Coolant Replacement 

P.14-6

).

• Drive Belt Tension Check and Adjustment (Refer to 

P.11C-8

). 

• Fuel Leak Check
• Side Under Cover Panel Installation (Refer to GROUP 51, 

Front Bumper Assembly and Radiator Grille 

P.51-2

). 

• Front Under Cover Panel Installation (Refer to GROUP 

51, Front Bumper Assembly and Radiator Grille 

P.51-2

). 

Main

Index

Group

TOC

AC601377

10

9

4

8

16

7

6

9

5

17

14

11

13

12

3

15

1

9.0 ± 2.0 N·m

12 ± 2 N·m

9.0 ± 2.0 N·m

12 ± 2 N·m

13 ± 2 N·m

9.0 ± 2.0 N·m

50 ± 10 N·m

AB

5.0 ± 1.0 N·m

2

23 ± 2 N·m

Removal steps 

>>

E

<<

•

Initialisation <Installation only>

1.

Brake booster vacuum hose 
connection

<<

A

>>

2.

Gearshift cable and select cable 
connection

3.

Earth cable connection

4.

Fusible link box cover

5.

Battery cable connection

6.

Control harness connection

7.

Control harness bracket

8.

Earth cable connection

9.

Engine-ECU connector

10. Engine-ECU
11. Fuel vapour control hose 

connection

12. Fuel hose connection

<<

B

>>

>>

D

<<

13. Fuel high-pressure hose 

connection

14. Vacuum hose connection
15. Heater piping hose connection
16. Oxygen sensor connector

<<

C

>>

>>

C

<<

17. Oxygen sensor

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G1>

11C-45

Removal steps (Continued)

Main

Index

Group

TOC

AC601378

19

20

21

22

23

29

24

31

27

26

25

18

30

30

N

68 ± 7 N·m

44 ± 10 N·m

23 ± 2 N·m

24 ± 3 N·m

5.0 ± 1.0 N·m

14 ± 3 N·m

43 ± 4 N·m

24 ± 4 N·m

48 ± 6 N·m

23 ± 4 N·m

AB

N

N

68 ± 7 N·m

43 ± 4 N·m

68 ± 7 N·m

28

Removal steps 

18. A/C compressor connector

<<

D

>>

19. A/C compressor drive belt

<<

E

>>

20. Alternator drive belt
21. Alternator connector
22. Alternator terminal
23. Alternator assembly
24. Alternator brace

<<

F

>>

25. A/C compressor and magnet clutch 

assembly

<<

G

>>

26. Clutch release cylinder assembly

>>

B

<<

27. Transmission housing front lower 

cover stay

28. Self-locking nut

<<

H

>>

>>

A

<<

29. Engine mounting insulator

<<

H

>>

>>

A

<<

30. Transmission mounting insulator 

connecting bolt and nut

<<

I

>>

31. Engine and transmission assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G1>

11C-46

Removal steps (Continued)

Main

Index

Group

TOC

AC600644

35

33

32

34

48 ± 6 N·m

AC

24 ± 3 N·m

34

48 ± 6 N·m

48 ± 6 N·m

34

48 ± 6 N·m

34

11 ± 1 N·m

9.0 ± 2.0 N·m

Removal steps 

32. Control harness
33. Starter assembly

34. Transmission connecting bolt

<<

J

>>

35. Engine assembly

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G1>

11C-47

Removal steps (Continued)

Main

Index

Group

TOC