Mitsubishi Colt Ralliart. Manual - part 602

SPECIAL TOOLS

ENGINE OVERHAUL <4G1>

11D-8

SPECIAL TOOLS

M1113000601617

Tool

Number

Name

Use

MB991883

MB991883

Flywheel stopper

Retention of flywheel

MD998762

MD998762

Circular packing 
installer

Installing of circular packing

D998713    

MD998713

Camshaft oil seal 
installer

Installation of camshaft oil seal

MD998442

Air bleed wire

Air bleeding of lash adjuster

MB991653

Cylinder head bolt 
wrench

Removal and installation of 
cylinder head bolts

MD998772

Valve spring 
compressor

Compression of valve spring

B991671

MB991671

Valve stem seal 
installer

Installation of valve stem seal

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TOC

D998727

SPECIAL TOOLS

ENGINE OVERHAUL <4G1>

11D-9

MD998727

Oil pan remover

Removal of oil pan

MB991962

MB991962

Crankshaft front oil 
seal guide

Installation of crankshaft front oil 
seal (used with MD998306)

MD998306

MD998306

Camshaft oil seal 
installer

Installation of crankshaft front oil 
seal (used with MB991962)

MD998780

Piston pin setting tool Removal and press-fitting of 

piston pin (used with MB991659)

MB991659

Guide D

Guide for removal of piston pins 
(used with MD998780)

MB991614

MB991614

Angle gauge

Installation of crankshaft bearing 
caps

MD998011

MD998011

Crankshaft rear oil 
seal installer

Installation of crankshaft rear oil 
seal

Tool

Number

Name

Use

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Index

Group

TOC

ALTERNATOR AND IGNITION SYSTEM

ENGINE OVERHAUL <4G1>

11D-10

ALTERNATOR AND IGNITION SYSTEM

REMOVAL AND INSTALLATION

M1113001001298

AK401839AC

1

10 ± 2 N·m

2

3

4

5

7

6

8

9

10

11

12

13

14

15

16

9.0 ± 2.0 N·m

24 ± 3 N·m

22.5 ± 2.5 N·m

5.0 ± 1.0 N·m

24 ± 4 N·m

181 N·m

44 ± 10 N·m

14 ± 1 N·m

8.8 ± 1.0 N·m

25 ± 5 N·m

Removal steps 

1. Oil level gauge
2. Oil level gauge guide
3. O-ring
4. Drive belt
5. Water pump pulley

<<

A

>> >>

B

<< 6. Crankshaft bolt

7. Crankshaft pulley
8. Alternator
9. Adjust nut

10. Alternator brace
11. Ignition coil
12. Spark plug
13. Cam position sensor
14. O-ring

>>

A

<< 15. Cam position sensor support

16. Air intake pipe bracket

Removal steps (Continued)

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ALTERNATOR AND IGNITION SYSTEM

ENGINE OVERHAUL <4G1>

11D-11

REMOVAL SERVICE POINT
<<A>> CRANKSHAFT BOLT REMOVAL

AK600409AD

MB991883

1. Lock the flywheel using the special tool Flywheel 

stopper (MB991883).

2. Then loosen the crankshaft bolts.

INSTALLATION SERVICE POINTS
>>A<< CAM POSITION SENSOR SUP-
PORT INSTALLATION

AK201819

1. Completely remove existing form-in-place gasket 

from the cam position sensor support and cylinder 
head (surface to which cam position sensor 
support is fitted).

2. Apply a 3 

± 1 mm bead of form-in-place gasket 

(FIPG) to the area shown.

Specified sealant:

Mitsubishi Genuine Part No.970389 or equiva-

lent

3. With the tightening bolt, tighten the cam position 

sensor support and the air intake pipe bracket 
assembly together with the cylinder head to the 
specified torque of 14 

± 1 N⋅m.

>>B<< CRANKSHAFT BOLT 
INSTALLATION

AK600410AD

MB991883

1. Lock the flywheel using the special tool Flywheel 

stopper (MB991883).

AK201821AC

Clean

Crankshaft
bolt

Washer

Degrease

Crankshaft pulley

Crankshaft

2. Clean the bolt hole in crankshaft.
3. Clean and degrease the crankshaft pulley.

NOTE: Degreasing is necessary to prevent 
decrease in friction between of the mating sur-
faces due to the presence of oil.

4. Install the crankshaft pulley.
5. Apply a proper minimum quantity of engine oil to 

the threads of crankshaft and the lower part of 
flange.

AK201822

AK201822 AC

Groove

6. Install the washer, whose grooved surface is 

toward the bolt flange.

7. Tighten the crankshaft bolt to the specified torque 

of 181 N

⋅m.

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