Mitsubishi Colt Ralliart. Manual - part 500

 

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Mitsubishi Colt Ralliart. Manual - part 500

 

 

WINDOW GLASS

BODY

42-22

REMOVAL SERVICE POINT
<<A>>DELTA WINDOW GLASS ASSEM-
BLY REMOVAL

1. In order to protect the body (paint surface), apply 

protective tape to all body areas around the 
installed delta window glass.

AC303408AE

Protective tape

2. Stick adhesive tape to avoid the delta window 

glass from dropping.

3. Using a sharp-point drill, make hole in the delta 

window glass adhesive.

CAUTION

Do not let the piano wire touch the edge of the 
delta window glass.
4. Cut off the delta window glass adhesive according 

to the procedure below.

AC303409AC

Seal line

Delta window
glass assemble

 Piano wire

(1) To remove the adhesive from the bottom of the 

delta window glass, feed a piano wire into the 
passenger compartment through the hole, and 
then cut off the adhesive by pulling the piano 
wire alternately from the inside and outside of 
the vehicle.

AC303410 AC

Seal line

Delta window
glass assembly

 Piano wire

(2) To remove the adhesive from the rear of the 

delta window glass, feed a piano wire into the 
passenger compartment through the hole, and 
then cut off the adhesive by pulling the piano 
wire alternately from the inside and outside of 
the vehicle.

AC303411AC

Seal line

Delta window
glass assembly

 Piano wire

(3) To remove the adhesive from the front of the 

delta window glass, feed a piano wire into the 
passenger compartment through the hole, and 
then cut off the adhesive by pulling the piano 
wire alternately from the inside and outside of 
the vehicle.

AC303412 AC

MB990480

5. Make mating marks on the delta window glass 

and body, and use the special tool (window glass 
holder, MB990480) to remove the delta window 
glass.

Main

Index

Group

TOC

ACX00476 AB

WINDOW GLASS

BODY

42-23

CAUTION

• Be careful not to remove more adhesive than 

is necessary.

• Be careful also not to damage the paintwork 

on the body surface with the knife. If the 
paintwork is damaged, repair the damaged 
area with repair paint or anti-rust agent.

6. Use a knife to cut away the remaining adhesive so 

that the thickness is within 2 mm around the entire 
circumference of the body flange.

7. Finish the flange surfaces so that they are 

smooth.

8. If the delta window glass is reused, scrape away 

all traces of old adhesive from the glass.

INSTALLATION SERVICE POINT
>>A<<FASTENER INSTALLATION

AC207281AC

Attach the faster 
in line with the 
convexes.

Convex on the 
body flange

Fastener

1. Install the fasteners to the specified positions on 

the body flange.

2. Install the fasteners to the delta window glass at 

the positions which correspond to the fasteners 
on the body flange.

>>B<<GASKET/CLIP/DELTA WINDOW 
GLASS ASSEMBLY INSTALLATION

1. If the delta window glass is reused, follow the 

procedure below.

CAUTION

Do not forget gasket.

(1) Fit clips into body.

AC103606 AC

Cut off these convex parts

(2) Cut away clip fitting convex on quarter window 

glass.

NOTE: Convex gets broken when quarter win-
dow glass is removed.

CAUTION

Leave the degreased parts for 3 or more minutes 
to dry well, before starting on the next step. Do 
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and 

outside of the delta window glass and the body 
flanges.

3. Apply the primer and adhesive.
4. Install the delta window glass by the same 

procedure as for the windshield (Refer to 

P.42-16

).

Main

Index

Group

TOC

WINDOW GLASS

BODY

42-24

QUARTER WINDOW GLASS

REMOVAL AND INSTALLATION 

M1422002500593

Pre-removal and Post-installation Operation
• Quarter Trim Upper Removal and Installation (Refer to 

GROUP 52A, Interior Trim 

P.52A-11

).

AC207279 AC

N

1

2

3

4

1

1

1

B

B

C

C

A

A

Section B – B

Section C – C

Units: mm

N

15

12

15

12

15

12

N

Apply the primer and adhesive along the fictitious

lines (seal line) between each of the marks.

Section A – A

Ceramic line

Seal line

Mark

Centre of
seal line

Primer

Primer

Centre of
seal line

Centre of
seal line

Primer

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and 
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

Removal steps 

<<

A

>> >>

B

<< 1. Quarter window glass 

>>

B

<< 2. Clip

>>

B

<< 3. Gasket

>>

A

<< 4. Fastener

Removal steps (Continued)

Main

Index

Group

TOC

WINDOW GLASS

BODY

42-25

REMOVAL SERVICE POINT
<<A>> QUARTER WINDOW GLASS 
REMOVAL

1. In order to protect the body (paint surface), apply 

protective tape to all body areas around the 
installed quarter window glass.

AC207284

Protective tape

AD

2. Apply adhesive tape to protect the quarter window 

glass.

AC002060

3. Use glass adhesive knife to cut away adhesive.

AC206381AD

Glass adhesive knife

CAUTION

Inserting the adhesive knife too deeply into wind-
shield adhesive may damage quarter window 
glass.
4. Working inside the vehicle, insert the tip of a 

windshield knife into the sealed part of the quarter 
window glass.

5. Keep the glass adhesive knife at right angles with 

body flange (from inside the vehicle), and put the 
blade at body flange. Then cut away adhesive 
along the body flange.

AC208808

AB

Piano wire

Clips

Seal line

6. Separate the clips by using a piano wire.

AC207285 AC

MB990480

7. Make mating marks on the quarter window glass 

and body.

8. Use special tool window glass holder (MB990480) 

to remove the quarter window glass.

Main

Index

Group

TOC

 

 

 

 

 

 

 

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