Mitsubishi Colt Ralliart. Manual - part 263

INLET MANIFOLD

ENGINE OVERHAUL <4A9>

11B-16

3. Install the crank angle sensor onto the cylinder 

block by tightening it to 8.4 

± 0.6 N⋅m.

>>E<< OIL PRESSURE SWITCH 
INSTALLATION

CAUTION

Apply sealant correctly so that it will not be 
squeezed out onto the end of the threaded por-
tion upon assembly.

AK402699

1 mm

5 mm

AB

1. Remove any sealant that may be remaining on 

the oil pressure switch or the threaded hole in the 
cylinder block.

2. Apply sealant to the threaded portion of the oil 

pressure switch as illustrated.

Specified sealant:

LOCTITE 565 or equivalent

3. Install the oil pressure switch onto the cylinder 

block by tightening it to 10 

± 2 N⋅m.

>>F<< EGR PIPE GASKET INSTALLATION

AK401779

AC

EGR pipe

Projection

Projection

1. Install the EGR pipe gasket A, facing the gasket’s 

protruded portion in the illudtrated direction.

AK401811

EGR pipe

Projection

Projection

AC

2. Install the EGR pipe gasket B, facing the gasket’s 

protruded portion in the illudtrated direction.

>>G<< EGR VALVE GASKET 
INSTALLATION

AK401814

AC

Hollow

Install the EGR valve gasket, facing the gasket’s hol-
low portion in the illudtrated direction.

Main

Index

Group

TOC

EXHAUST MANIFOLD

ENGINE OVERHAUL <4A9>

11B-17

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113004901171

AK402837AC

2

6.0 ± 1.0 N·m

1

5

4

3

20 ± 1.6 N·m

30 ± 3 N·m

34.5 ± 6.5 N·m

35 ± 2 N·m

Removal steps 

>>

B

<< 1. Exhaust manifold bracket B

2. Heat protector
3. Exhaust manifold

>>

A

<< 4. Exhaust manifold gasket

5. Exhaust manifold bracket A

Removal steps (Continued)

Main

Index

Group

TOC

EXHAUST MANIFOLD

ENGINE OVERHAUL <4A9>

11B-18

INSTALLATION SERVICE POINTS
>>A<< EXHAUST MANIFOLD GASKET 
INSTALLATION

AK402346

AC

Projection

Install the exhaust manifold gasket, facing the gas-
ket's protruded portion in the illustrated direction.

>>B<< EXHAUST MANIFOLD BRACKET B 
INSTALLATION

AK304919

AC

Exhaust
manihold
bracket A

Exhaust
manihold
bracket B

Prior to installation, ensure that the exhaust manifold 
bracket B is closely seated onto the exhaust manifold 
and the exhaust manifold bracket A. Then, install the 
bracket B, tightening the fittings to 34.5 

± 6.5 N⋅m.

Main

Index

Group

TOC

OIL PAN AND TIMING CHAIN CASE

ENGINE OVERHAUL <4A9>

11B-19

OIL PAN AND TIMING CHAIN CASE

REMOVAL AND INSTALLATION

M1113026300282

<M/T>

E - E

AK600402

AE

9.0 ± 1.0 N·m

1

19

16

10

7

6

20

14

18

11

5

4

3

2

13

12

15

9.5 ± 0.5 N·m

11.5 ± 1.1 N·m

8.4 ± 0.6 N·m

8.4 ± 0.6 N·m

39.5 ± 3.0 N·m

8.4 ± 0.6 N·m

39 ± 5 N·m

11.5 ± 1.1 N·m

17

8

9

Removal steps 

1. Breather hose
2. PCV hose
3. PCV valve
4. PCV valve gasket
5. Oil filler cap
6. Oil drain plug
7. Oil drain plug gasket

<<

B

>> >>

F

<< 8. Oil filter

9. Oil filter stud

>>

E

<< 10.Cover

>>

D

<< 11. Cylinder head cover

12.Cylinder head cover gasket

<<

B

>> >>

C

<< 13.Oil pan

14.Oil screen
15.Oil screen gasket
16.Water pump
17.O-ring

>>

B

<< 18.Timing chain case

>>

A

<< 19.Front oil seal

20.O-ring

Removal steps (Continued)

Main

Index

Group

TOC