Mitsubishi 380. Manual - part 861

POWER STEERING GEAR BOX AND LINKAGE

POWER STEERING

37-42

>>P<< TIE ROD END ASSEMBLY/STEERING 
GEAR NUT (TIE ROD END JAM NUT) 
INSTALLATION

Screw in the tie rod end to achieve the right and left length as 
illustrated. Lock with the jam nut.

NOTE: The locking nuts must be tightened securely only after 
the steering gear is installed and toe is adjusted.

 INSPECTION

M1372004400114

BEARING

• Check for roughness or abnormal noise during bearing 

operation.

• Check the bearing for play.

OTHERS

• Check the tie rod ends for wear and boot cracking.

• Check the boots for damage, cracking or deterioration.

• Check the rack support for uneven wear or dents.

• Check the rack bushing for uneven wear or damage.

13DB068A

JAM NUT

EDGE OF BELLOWS

ASSEMBLY GROOVE

207.4 mm (8.2 in) <GTVi MODELS>

203.9 mm (8.0 in) <OTHER MODELS>

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-43

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION 

M1372005200351

Pre-removal Operation
• Side Under Cover (RH) Removal (Refer to GROUP 51, 

Under Cover 

P.51-13

).

• Strut Tower Bar (Refer to GROUP 42, Strut Tower Bar 

P.42-12

).

• Power Steering Fluid Draining (Refer to 

P.37-18

).

Post-installation Operation
• Power Steering Fluid Supplying and Bleeding (Refer to 

P.37-18

).

• Drive Belt Tension Adjusting (Refer to GROUP 00, Main-

tenance Service 

− Drive Belts 

P.00-39

).

• Strut Tower Bar (Refer to GROUP 42, Strut Tower Bar 

P.42-12

).

• Side Under Cover (RH) Installation (Refer to GROUP 51, 

Under Cover 

P.51-13

).

13DB069A

1

3

2

8

5

7

9

12 ± 2 N·m

102 ± 22 in-

57 ± 7 N·m

42 ± 5 ft-lb

41 ± 8 N·m

30 ± 6 ft-lb

15 ± 4 N·m

11 ± 3 ft-lb

49 ± 9 N·m

36 ± 7 ft-lb

6

49 ± 9 N·m

36 ± 7 ft-lb

46 ± 8 N·m

34 ± 6 ft-lb

42 ± 7 N·m

31 ± 5 ft-lb

41 ± 8 N·m

30 ± 6 ft-lb

4

4

REMOVAL STEPS

1.

DRIVE BELT (REFER TO GROUP 
11C, Engine Assembly 

11A-8

). )

2.

PRESSURE SWITCH CONNECTOR

3.

PRESSURE HOSE

4.

GASKET

>>A<<

5.

SUCTION HOSE

•

CONNECTION OF STABILIZER BAR 
AND STABILIZER LINK (REFER TO 
GROUP 33, Stabilizer Bar 

P.33-18

)

•

STEERING GEAR AND LINKAGE 
PROTECTOR (REFER TO 

P.37-30

)

<<A>>

6.

POWER STEERING OIL PUMP 
ASSEMBLY

7.

BELT TENSIONER  PULLEY

8.

BELT TENSIONER BRACKET

9.

POWER STEERING OIL PUMP 
BRACKET

REMOVAL STEPS (Continued)

POWER STEERING OIL PUMP ASSEMBLY

POWER STEERING

37-44

REMOVAL SERVICE POINT

.

<<A>> POWER STEERING OIL PUMP ASSEMBLY 
REMOVAL

Turn up the stabilizer disconnected from the stabilizer link fully, 
and remove the power steering oil pump assembly after turning 
the steering wheel fully to left.

INSTALLATION SERVICE POINT

.

>>A<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is positioned as 
shown in the illustration.

INSPECTION

M1372005300206

• Check the drive belt for cracks.

• Check the pulley for uneven rotation.

AC307223

POWER STEERING
OIL PUMP ASSEMBLY

STABILIZER BAR

AB

AC205022        

SUCTION HOSE

AC

POWER STEERING HOSES

POWER STEERING

37-45

POWER STEERING HOSES

REMOVAL AND INSTALLATION

M1372005700431

Pre-removal Operation
• Side Under Cover (RH) Removal (Refer to GROUP 51, 

Under Cover 

P.51-13

).

• Power Steering Fluid Draining (Refer to 

P.37-18

).

• Front Bumper Removal (Refer to 

P.51-2

). 

• Radiator Grille Removal (Refer to 

P.51-6

).

Post-installation Operation
• Radiator Grille Installation (Refer to 

P.51-6

).

• Front Bumper Installation (Refer to 

P.51-2

). 

• Power Steering Fluid Supplying and Bleeding (Refer to 

P.37-18

).

• Side Under Cover (RH) Installation (Refer to GROUP 51, 

Under Cover 

P.51-13

).

13DB063A

57 ± 7 N·m

42 ± 5 ft-lb

8

9

N

10

12 ± 2 N·m

102 ± 22 in-lb

6

N

12 ± 2 N·m

102 ± 22 in-lb

1

2

3

12 ± 2 N·m

102 ± 22 in-lb

4

12 ± 2 N·m

102 ± 22 in-lb

7

5

11

13

15 ± 3 N·m

11 ± 2 ft-lb

REMOVAL STEPS

1.

OIL RESERVOIR

>>F<<

2.

SUCTION HOSE

>>E<<

3.

RETURN HOSE (M)

>>D<<

4.

RETURN HOSE (R)

>>C<<

5.

RETURN TUBE ASSEMBLY

6.

O-RING

>>B<<

7.

RETURN TUBE (R)

8.

EYE BOLT

9.

GASKET

>>A<<

10.

PRESSURE HOSE

>>A<<

11.

TUBE ASSEMBLY RETURN (G)

12.

O-RING

13.

COOLER TUBE ASSEMBLY

REMOVAL STEPS (Continued)