Mitsubishi 380. Manual - part 441

 

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Mitsubishi 380. Manual - part 441

 

 

TRANSMISSION ASSEMBLY

AUTOMATIC TRANSMISSION

23A-304

TRANSMISSION ASSEMBLY

REMOVAL AND INSTALLATION

M1231005700459

CAUTION

*

: Indicates parts which should be temporarily tightened, and then fully tightened after placing the 

vehicle horizontally and loading the full weight of the engine on the vehicle body.

Pre-installation Operation
• Front Under Cover, Side Under Cover Removal
• Transmission Fluid Draining (Refer to GROUP 00, Main-

tenance Service 

− Automatic Transmission 

P.00-45

.)

• Engine Cover Removal (Refer to GROUP 11C, Engine 

Assembly 

11A-14

.)

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air 

Cleane

P.15-4

.)

• Engine-ECU and A/T-ECU Removal (Refer to GROUP 

13

13A-675

.)

• Battery and Battery Tray Removal

• Front Exhaust Pipe Removal (Refer to GROUP 15, 

Exhaust Pipe and Main Muffler 

P.15-14

.)

Post-installation Operation
• Front Exhaust Pipe Installation (Refer to GROUP 15, 

Exhaust Pipe and Main Muffler 

P.15-14

.)

• Battery and Battery Tray Installation

• Engine-ECU and A/T-ECU Installation (Refer to GROUP 

13A 

13A-675

.)

• Air Cleaner Assembly Installation (Refer to GROUP 15, 

Air Cleaner 

P.15-4

.)

• Engine Cover Installation (Refer to GROUP 11C, Engine 

Assembly 

11A-14

.)

• Transmission Fluid Supplying (Refer to GROUP 00, Main-

tenance Service 

− Automatic Transmission 

P.00-45

.)

• Front Under Cover, Side Under Cover Installation

• Selector Lever Operation Check (Refer to 

P.23A-299

.)

• Speedometer Operation Check (Refer to GROUP 54A, 

Combination Meter 

− On-vehicle Service − Speedometer 

Check 

P.54A-92

.)

• Front Wheel Alignment Check and Adjustment (Refer to 

GROUP 33, On-vehicle Service 

− Front Wheel Alignment 

Check and Adjustment 

P.33-6

.)

AC305969

7

N

8

226 ± 29 N·m

167 ± 21 ft-lb

65 ± 6 N·m

48 ± 4 ft-lb

12

N

48 ± 7 N·m

36 ± 5 ft-lb

10

9

29 ± 4 N·m

21 ± 3 ft-lb

N

14

16

20

2

1

12 ± 2 N·m

107 ± 17 in-lb

73 ± 10 N·m

54 ± 7 ft-lb

3

4 5

6

22

30 ± 3 N·m

23 ± 2 ft-lb

30 ± 3 N·m

22 ± 2 ft-lb

41 ± 4 N·m

30 ± 3 ft-lb

N

17

19

AB

23

23

73 ± 10 N·m

54 ± 7 ft-lb

13

15

18

21

21

11

12 ± 2 N·m

102 ± 22 in-lb

REMOVAL STEPS

>>E<<

1.

ADJUSTING NUT

>>E<<

2.

TRANSMISSION CONTROL 
CABLE CONNECTION

3.

INHIBITOR SWITCH SENSOR 
CONNECTOR

4.

A/T CONTROL SOLENOID VALVE 
ASSEMBLY CONNECTOR

REMOVAL STEPS (Continued)

TRANSMISSION ASSEMBLY

AUTOMATIC TRANSMISSION

23A-305

5.

INPUT SHAFT SPEED SENSOR 
CONNECTOR

6.

OUTPUT SHAFT SPEED 
SENSOR CONNECTOR

7.

SPLIT PIN

<<A>>

>>D<<

8.

DRIVE SHAFT NUT

9.

WHEEL SPEED SENSOR 

10. WHEEL SPEED SENSOR 

BRACKET

11. BRAKE HOSE CLAMP
12. STABILIZER LINK CONNECTION 

<STRUT SIDE>

13. SELF-LOCKING NUT 

(CONNECTION FOR TIE ROD 
END)

REMOVAL STEPS (Continued)

<<B>>

14. TIE ROD END CONNECTION
15. SELF-LOCKING NUT 

(CONNECTION FOR LOWER 
ARM BALL JOINT)

<<B>>

16. LOWER ARM BALL JOINT 

CONNECTION

<<C>>

>>C<<

17. DRIVE SHAFT <LH>
18. CIRCLIP

<<C>>

>>C<<

19. DRIVE SHAFT AND INNER 

SHAFT ASSEMBLY <RH>

20. TRANSMISSION FLUID COOLER 

HOSE

21. STARTER MOTOR ATTACHING 

BOLTS

22. STARTER MOTOR
23. TRANSMISSION ASSEMBLY 

UPPER PART COUPLING BOLTS

REMOVAL STEPS (Continued)

10DB155A

83 ± 12 N·m

61 ± 9 ft-lb

83 ± 12 N·m

61 ± 9 ft-lb

69 ± 10 N·m*

51 ± 7 ft-lb*

26

90 ± 10 N·m

67 ± 7 ft-lb

11 ± 0.5 N·m

93 ± 4 in-lb

49 ± 3 N·m

36 ± 2 ft-lb

25

24

32

88 ± 10 N·m

65 ± 7 ft-lb

83 ± 12 N·m*

61 ± 9 ft-lb*

30

30

31

29

28

33

27

35 ± 6 N·m

26 ± 4 ft-lb

69 ± 10 N·m*

51 ± 7 ft-lb*

83 ± 12 N·m*

61 ± 9 ft-lb*

REMOVAL STEPS

24. COVER

<<D>>

25. TORQUE CONVERTER AND 

DRIVE PLATE BOLTS

26. CENTERMEMBER ASSEMBLY
27. ENGINE OIL PAN AND 

TRANSMISSION  COUPLING 
BOLTS

28. REAR ROLL STOPPER BRACKET

AIR CLEANER BRACKET

29. TRANSMISSION MOUNT 

BRACKET ASSEMBLY

>>B<<

30. TRANSMISSION MOUNT 

STOPPER

31. TRANSMISSION MOUNT 

BRACKET

<<E>>

ENGINE ASSEMBLY 
SUPPORTING

LIFTING UP OF THE VEHICLE

REMOVAL STEPS (Continued)

TRANSMISSION ASSEMBLY

AUTOMATIC TRANSMISSION

23A-306

Required Special Tools:

• MB990767: End Yoke Holder

• MB991897: Ball Joint Remover

• MB990242: Puller Shaft Puller

• MB990244: Puller Bar

• MB991354: Puller Body

• MB990998: Front Hub Remover and Installer 

• MB991000: Spacer

• MB991454: Engine Hanger Balancer

• MB991895: Engine Hanger

• MB991928: Engine Hanger

• MB991932: Foot (standard)

• MB991929: Joint (50)

• MB991931: Joint (140)

• MB991934: Chain and Hook Assembly

REMOVAL SERVICE POINTS

.

<<A>> DRIVE SHAFT NUT REMOVAL

CAUTION

Do not apply pressure to the wheel bearing by the vehicle 
weight to avoid possible damage when the drive shaft nut 
is loosened.
Use special tool MB990767 to fix the hub and remove the drive 
shaft nut.

.

<<B>> TIE ROD END CONNECTION/LOWER ARM 
BALL JOINT CONNECTION REMOVAL

CAUTION

• Do not remove the nut from ball joint. Loosen it and use 

the special tool to avoid possible damage to ball joint 
threads.

• Hang the special tool with cord to prevent it from fall-

ing. 

1. Replace the self locking nut with a regular nut, because the 

original one is a little bit large to install the special tool. 
Install special tool MB991897 as shown in the figure.

SUPPORT THE TRANSMISSION 
WITH A TRANSMISSION JACK

32. TRANSMISSION ASSEMBLY 

LOWER PART COUPLING BOLTS

>>A<<

33. TRANSMISSION ASSEMBLY

REMOVAL STEPS (Continued)

AC102462

AC

MB990767

AC208247AC

CORD

BOLT

MB991897

NUT

BALL JOINT

TRANSMISSION ASSEMBLY

AUTOMATIC TRANSMISSION

23A-307

2. Turn the bolt and knob as necessary to make the jaws of 

special tool MB991897 parallel, tighten the bolt by hand and 
confirm that the jaws are still parallel.

NOTE: When adjusting the jaws in parallel, make sure the 
knob is in the position shown in the figure.

3. Tighten the bolt with a wrench to disconnect the tie rod end 

and remove the self locking nut.

.

<<C>> DRIVE SHAFT <LH>/DRIVE SHAFT AND 
INNER SHAFT ASSEMBLY <RH> REMOVAL

1. Use special tools MB990242, MB990244, MB991354 and 

MB990767 to push out the drive shaft or the drive shaft and 
inner shaft assembly from the hub.

2. Remove the drive shaft from the hub by pulling the bottom of 

the brake disc towards you.

CAUTION

• Do not pull on the drive shaft; doing so will damage the 

PTJ; be sure to use the pry bar.

• When pulling the drive shaft out from the transmission, 

be careful that the spline part of the drive shaft does 
not damage the oil seal.

3. Insert a pry bar between the transmission case and the drive 

shaft, and then pry and remove the drive shaft from the 
transmission.

AC106821

KNOB

PARALLEL

BOLT

CORRECT

WRONG

AC

AC102550

MB990244
(THREE)

MB991354

MB990242

MB990767

AC

AC102551AD

DRIVE
SHAFT

AC100141AL

TRANSAXLE

PTJ ASSEMBLY

PRY BAR

 

 

 

 

 

 

 

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