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INSTALLATION CAUTION: Care must be taken to closley inspect NOTE: Thoroughly clean all mating surfaces with (1) Inspect cylinder head gasket and oil pan gas- ket. If damaged, replace. (2) Replace the front crankshaft seal (Refer to 9 - ENGINE/ENGINE BLOCK/CRANKSHAFT OIL SEAL - FRONT - INSTALLATION). (3) Install ancillary components to timing case cover. (4) Apply sealant to the marked surfaces with a bead thickness of 1.5 ± 0.5 mm (Fig. 74). NOTE: Install timing cover within 10 minutes after NOTE: Do not seal pressurized oil galleries to the Sealant applied at these points is entrained by the oil flow and blocks the oil supply (5) Position and install timing case cover. Tighten bolts to 20 N·m (177 lbs in) (Fig. 73). (6) Install the M8 bolts of cylinder head on timing case cover. Tighten bolts to 20 N·m (177 lbs in) (Fig. (7) Install timing chain tensioner with new seal (Refer to 9 - ENGINE/VALVE TIMING/TMNG BELT/ (8) Position and install the oil pan. Tighten M6 bolts to 9 N·m (80 lbs in) and M8 bolts to 20 N·m (9) Install belt /pulley vibration damper. Tighten M8.8 bolt in two stages, 200N·m (147 lbs ft.) then (10) Remove the engine support fixture. CHARGING/GENERATOR - INSTALLATION). (12) Install the air conditioning compressor. ENGINE/WATER PUMP - INSTALLATION). (15) Connect coolant hose to oil-water heat exchanger. (16) Install high pressure fuel pump (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/FUEL PUMP - (17) Apply sealant to lower portion of, and install, front cover to cylinder block. Tighten bolts to 20N·m (18) Remove retaining lock for crankshaft/starter ring gear. (19) Tighten the oil drain plug to 30N·m (265 lbs in). (20) Install a new oil filter. tighten screw cap for filter to 25N·m (221 lbs. in.). (21) Install the accessory drive belt. COOLING/ENGINE/RADIATOR - INSTALLATION). (23) Install air intake hose. proper coolant (Refer to 7 - COOLING/ENGINE/ (25) Fill the crankcase with the correct oil, to the proper level. Refer to owners manual for specifica- (26) Connect the negative battery cable. WARNING: USE EXTREME CAUTION WHEN THE CAUTION: DO NOT pressure test cooling system Fig. 74 TIMING CHAIN COVER SEALING SURFACE 1 - TIMING CHAIN COVER VA ENGINE 9 - 71 |