Mercedes-Benz ML320. Manual - part 424

 

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Mercedes-Benz ML320. Manual - part 424

 

 

Model 215.373/375

2

Mount cylinder head 
(1) onto the assembly 
board (2) with the 
associated insertion 
plate (3)

 Insert insertion plate (3) with 

arrow indicating the direction of 
travel (insertion plate) (4) pointing 
to the front and, according to the 
cylinder head, for the right or left 
side into the assembly board (2). 
i004 Mount cylinder head (1)with its 
front end pointing to the arrow 
indicating the direction of travel 
(assembly board) (5) with one bolt 
(6) each at the front and rear onto 
the assembly board (2). The cylinder 
head (1) can be mounted on the 
assembly board (2) without 
removing the exhaust manifold. 

 Assembly board

Fig. 92

3

Attach assembly tool 
(valves) (7) to 
cylinder head (1) and 
position vertically at 
the valve disk (top) 
(8)

 Use parts 2, 3, 4, 5, 7, 14, 19 

from the valve assembly tool case 
(valves) (7). 

 Valve assembly tools case

Fig. 89

4

Remove valve disk 
(upper) (8) and valve 
disk (lower) (11)

 Press valve spring (9) together 

with assembly tool (valves) (7), 
remove split valve spring retainer 
locks (10) 

 Check valve disk (top) (8) and 

valve disk (bottom) (11) for 
formation of burrs, replace if 
necessary. 

 The valve springs (9) of the inlet 

valves and exhaust valves are 
identical.

 

 

 

 Magnetic pin

Fig. 95

 

 

 Magnetic finger

Fig. 90

5

Use pliers (15) to 
remove valve stem 
seals (12)

 Installation: Fit protective sleeve 

for valve stem seal (13) onto valve 
stem. Oil valve stem seal (12) and 
press on with drift (16). The 
protective sleeve for the valve stem 
seal (13) must be removed from the 
valve stem after pressing on the 
valve stem seal (12).

 

 

 

 Pliers

Fig. 77

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

 

 

 Drift

Fig. 78

6

Remove cylinder head 
(1) from assembly 
board (2)

 

 

 

Risk of explosion 
and poisoning
 caused 
by the melting down 
or improper handling 
of sodium-filled 
valves. Risk of injury
caused by skin contact 
with sodium resulting 
in heat or chemical 
burns.

Do not open sodium-filled valves. 
Wear protective gloves and safety 
glasses when handling damaged 
valves.

AS05.30-Z-0001-01A

7

Remove valve (14)

 Installation: Check surface of 

valve stems for roughness and 
formation of ridging (visual 
inspection or with a nail). Replace 
valves (14) with a rough stem 
surface or formation of burrs. Grind 
new or reused valves (14) with valve 
grinding compound before 
installation.

 

 

Disposal of sodium-
filled valves

Exhaust valves with sodium filling

OS05.30-P-0001-01A

 

Checking 

 

 

8

Check valves (14)

 Intake and exhaust valves must 

not be machined. 

 If the specified tolerances are 

below the required limit, the valve 
(14) must be replaced to ensure 
functioning.

AR05.30-P-4201-
01AV

Valve disk ø

*BE05.30-P-1001-
01E

Valve disk height

*BE05.30-P-1002-
01E

Valve seat angle (a)

*BE05.30-P-1003-
01E

Valve stem ø

*BE05.30-P-1004-
01E

Valve length

*BE05.30-P-1005-
01E

9

Inspect valve guides, 
replace if necessary

 

AR05.30-P-3731AV

10

Install in the reverse 

 

 

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

Check values for valves 

Check values for valves 

order

Number

Designation

Engine 
113.940/941/ 
942/943/944

Engine 
113.960/ 
961/962/963/ 
965/967/968/ 
980/981/982/ 
984/987/988/ 
990/991/992/ 
993/995

BE05.30-P-
1001-01E

Valve disk ø

Exhaust

mm

41 ±0.1

43±0.1

Intake

mm

36±0.1

38±0.1

BE05.30-P-
1002-01E

Valve disk 
height

Exhaust when 
new

mm

1.6

1.6

Intake when new mm

1.2

1.2

BE05.30-P-
1003-01E

Valve seat 
angle

(a Exhaust)

Angle°

45±15'

45±15'

Intake

Angle°

45°15'

45±15'

BE05.30-P-
1004-01E

Valve stem ø

Exhaust

mm

6.970

6.970

Intake

mm

6.975

6.975

BE05.30-P-
1005-01E

Valve length

Exhaust

mm

122.25±0.2

121.80±0.2

Intake

mm

119.40±0.2

119.10±0.2

Number

Designation

Engine 
112.910/911

Engine 
112.912/913/ 
914/915/920/ 
921/922/923/ 
940/941/942/ 
943/944/945/ 
946/947/948/ 
949/960

BE05.30-P-
1001-01E

Valve disk ø

Exhaust

mm

34±0.1

41±0.1

Intake

mm

30±0.1

36±0.1

BE05.30-P-
1002-01E

Valve disk 
height

Exhaust when 
new

mm

1.6

1.6

Intake when new mm

1.2

1.2

BE05.30-P-
1003-01E

Valve seat 
angle (a)

Exhaust

Angle°

45 (+15')

45 (+15')

Intake

Angle°

45 (+15')

45 (+15')

BE05.30-P-
1004-01E

Valve stem ø

Exhaust

mm

6.970

6.970

Intake

mm

6.975

6.975

BE05.30-P-
1005-01E

Valve length

Exhaust

mm

121.65±0.2

122.25±

Intake

mm

120.70±0.2

119.40±0.2

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

Fig. 92: Identifying Assembly Board (112 589 11 59 00) 

Fig. 93: Identifying Case For Valve Installation Tools (111 589 25 61 00) 

Fig. 94: Identifying Magnetic Finger (116 589 06 63 00) 

Fig. 95: Identifying Magnetic Pin (210 589 00 40 00)

 

2004 Mercedes-Benz ML350 

1998-2005 ENGINE Engine timing - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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