Mercedes-Benz ML320. Manual - part 363

AR62.30-P-2300GH

Removing and installing front end cross member

15.4.97

MODEL 

163

P62.30-0350-06

1

Upper frame cross member

2

Screws 

3

Engine hood control cable

4

Engine hood lock 

E1

Left headlamp unit

E2

Right headlamp unit

Operation no. of operation texts or of standard texts and flat rates

Division

Operation 
no.

Operation text

P

621300

REPAIRING FRONT REINFORCEMENT BETWEEN WHEELHOUSES

P

621304

REPLACING FRONT LEFT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES

P

621305

REPLACING FRONT LEFT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES (WHEN REPLACING 
WHEELHOUSE TOGETHER WITH LONGITUDINAL MEMBER)

P

621311

REPLACING FRONT RIGHT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES

P

621312

REPLACING FRONT RIGHT AND CENTER REINFORCEMENT BETWEEN WHEELHOUSES (WHEN REPLACING 
WHEELHOUSE TOGETHER WITH LONGITUDINAL MEMBER)

P

621315

REPLACING FRONT CENTER REINFORCEMENT BETWEEN WHEELHOUSES

P

621320

COMPLETELY REPLACING FRONT REINFORCEMENT BETWEEN WHEELHOUSES

P

621321

COMPLETELY REPLACING FRONT REINFORCEMENT BETWEEN WHEELHOUSES (WHEN REPLACING 
WHEELHOUSE TOGETHER WITH LONGITUDINAL MEMBER)

P

882302

REMOVING AND INSTALLING FRONT END CENTER SECTION

  

Removal, installation

1

Remove headlamp unit on left (E1) and right 
(E2) 

AR82.10-P-4730GH

2

Remove upper frame cross member (1) 

 Unscrew screws (2).

3

Remove engine hood control cable (3) from 
engine hood lock (4)

 For this purpose turn upper frame cross 

member over.
Unhook engine hood control cable and pry 
catch out of upper frame cross member.

4

Remove upper frame cross member (1)

5

Install in opposite order

Copyright DaimlerChrysler AG  09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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AR01.30-P-5800MV

Remove/install cylinder head

22.7.98

ENGINE 

112.942 in MODEL 163.154

ENGINE 

112.970 in MODEL 163.157

ENGINE 

113.942 in MODEL 163.172

ENGINE 

113.981 in MODEL 163.174

ENGINE 

113.965 in MODEL 163.175

P01.30-2032-06

Shown on model 163.154 with engine 112

1

Air baffle

2

Viscous fan

3

Fan shroud

4

Bolts

5

Air cleaner housing

6

Air intake manifold

7

Resonance unit

8

Poly-V-belt

9

Fender liner

10

Shield

11

Exhaust bracket

P01.30-2033-06

12

Right and left ignition coils

13

Left and right cylinder head covers

14

Intake manifold

15

Camshaft position sensor

16

Coolant line

17

Chain tensioner

18

Oil filter housing

19

Camshaft sprockets

28

Camshaft bearing bridges

Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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P01.30-0299-06

20

Bolts cylinder head 

!

 timing case cover

21

Cylinder head bolts

22

Cylinder head left

23

Cylinder head right

24

Left cylinder head gasket

25

Right cylinder head gasket

26

Dowel sleeves

  

Remove/Install

Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

 

 External torx set

*001589760900

 Torx bit set

*000589011000

 

Danger!

Risk of explosion caused by oxyhydrogen 
gas. Risk of poisoning and caustic burns 
caused by swallowing battery acid. Risk of 
injury caused by burns to skin and eyes from 
battery acid or when handling damaged lead-
acid batteries

No fire, sparks, open flames or smoking. 
Wear acid-resistant gloves, clothing and 
safety glasses. Pour battery acid only into 
suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect battery ground cable

 

Installation: After connecting, read out 

fault memory, encode radio and normalize 
power windows.
Vehicles with stationary heater: Set time on 
timer for stationary heater

AR54.10-P-0003A

Notes on battery

All models

AH54.10-P-0001-01A

 Danger!

Risk of death caused by vehicle slipping or 
toppling off of the lifting platform.

Align vehicle between the columns of the 
hydraulic hoist and position the four support 
plates below the hoist support points specified 
by the vehicle manufacturer.

AS00.00-Z-0010-01A

2

Place the vehicle on lifting platform

AR00.60-P-1000GH

3.1

Remove air guide (1)

 

Only with engine 113.942

 Danger!

Risk of injury to skin and eyes suffering 
scalding from contact with hot coolant spray. 
Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant 
temperature is below 90 °C. Open cap slowly 
and release the pressure. Do not pour coolant 
into beverage bottles.

Wear protective gloves, protective clothing 
and eye protection.

AS20.00-Z-0001-01A

4

Drain coolant

 Remove coolant hose at bottom on 

radiator.

AR20.00-P-1142HA

5

Remove engine cover

6.1

Remove viscous fan (2)

 All except model 163.174 /175 with 

engine 113.981 /965.

 Right-hand thread!

AR20.40-P-5660C

7.1

Remove the fan shroud (3).

 Only model 163.154 /157 /172. Unscrew 

bolts (4) from bottom of fan shroud

7.2

Remove electric fan

 Only model 163.174/ 175.

AR20.40-P-5000GH

Copyright DaimlerChrysler AG  20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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