Mazda MX-5 RF (2017 year). Instruction - part 35

 

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Mazda MX-5 RF (2017 year). Instruction - part 35

 

 

7–58

If Trouble Arises

When Boot Lid Cannot be Opened

12.     Remove  the  windblocker.

Windblocker

13.     Partially peel back the cover on the 

right side from the middle of the 
vehicle.

14.     Pull out the cap and release the boot 

lock.

   

After performing this emergency 
measure, have the vehicle inspected at 
an expert repairer, we recommend an 
Authorised Mazda Repairer as soon as 
possible.

 CAUTION

 Do not pull the screw when pulling the 
cap. Otherwise, the screw may fall off 
and become lost. 

  Roof does not operate electrically

    1.   Remove the aerial if it is installed. 

 Refer to Aerial on page  5-14 .

2.      Lift up the rear roof by hand.
   

Refer to When the Roof Cannot be 
Closed on page  7-60 .

3.      Remove the fasteners on the right side 

of the vehicle.

/:A



7–59

If Trouble Arises

When Boot Lid Cannot be Opened

4.      Push the stopper rubber through the 

cover on the right side of the vehicle 
while slightly lifting the cover up.

Cover

Stopper Rubber 

5.     Lift up the cover from the outside of 

the vehicle.

6.     Insert your hand beneath the lifted 

cover and loosen the cap screws until 
they spin freely.

7.     Pull out the cap and release the boot 

lock.

 CAUTION

 At this point, do not open the boot. If 
the boot is opened before the rear roof is 
completely closed, the boot may contact 
the rear roof and cause damage and 
become scratched. 

8.    Close the rear roof by hand.
  

Refer to When the Roof Cannot be 
Closed on page  7-60 .

9.     Open  the  boot  lid.
   

After performing this emergency 
measure, have the vehicle inspected at 
an expert repairer, we recommend an 
Authorised Mazda Repairer as soon as 
possible.

/:A



7–60

If Trouble Arises

When the Roof Cannot be Closed

                When  the  Roof  Cannot  be  Closed

    If the roof cannot be closed electrically by pressing the retractable fastback switch, verify 
the roof operation conditions 

¿ rst.

  Refer to Operation Conditions on page  3-50 .
  If the roof cannot be closed even after the operation conditions are all met, have it checked 
at an Authorised Mazda Repairer.
 If you are unable to have the roof checked at an Authorised Mazda Repairer, the roof can be 
closed manually as an emergency measure.
 The procedure for manually closing the roof is as follows:  

   1.    Opening the rear roof
   

Release the locks of the rear roof and open it. 

   2.    Closing the front roof
   

Lift up the front roof and close it.

   3.    Closing the rear roof
   

Tie the ropes to the rear roof links and close the rear roof.

Front roof

Rear roof

Rear roof link

/:A



7–61

If Trouble Arises

When the Roof Cannot be Closed

 CAUTION

 

  Do not drive the vehicle with the roof partially open. The vehicle operation may be 

affected by the wind and could result in an accident. 

 

  Do not perform the procedure in a strong wind as it could cause an unexpected 

accident.

 

  Two adults are required to perform the procedure, especially when lifting up the front 

roof. Do not do it alone so as not to cause injury or vehicle damage. 

 

  Some steps in the procedure require using multiple tools at the same time and a 

certain level of technical expertise. In addition, holding your body extended over the 
car can result in muscle strains so Mazda recommends having the roof checked at an 
Authorised Mazda Repairer. 

 NOTE

 

  This procedure is for manually closing the roof as an emergency measure. After 

closing the roof manually, electric operation is not possible until the system is restored 
by an Authorised Mazda Repairer. 

 

 Using a 

À ashlight will facilitate the procedure. 

/:A



7–62

If Trouble Arises

When the Roof Cannot be Closed

 Manual  closing

    Before  closing  manually

 WARNING

 Verify that the ignition is switched off 
before manually operating the roof:
 Manually closing the roof with the 
ignition not switched off is dangerous 
as the motors could turn on suddenly 
and cause injury resulting from 
hands or 

¿ ngers being pinched in the 

mechanism.

   1.   Park on a hard, level surface off the 

right-of-way and 

¿ rmly set the parking 

brake.

   2.   Put  a  vehicle  with  an 

automatictransmission in Park (P), a 
manual transmission in Neutral.

   3.   Switch the ignition off while depressing 

the brake pedal.

   4.   Turn  on  the  hazard  warning 

À asher if it 

is needed.

  Tool  preparation

    Take  out  the 

¿ ve tools stored in the seat 

side box.
  Refer to Seat Side Box on page  5-131 .

Wire

Gear 
(tool kit)

Rope

L-shaped 
hexagonal wrench 
(Small)

L-shaped 
hexagonal wrench 
(Large)

  Opening the rear roof

 CAUTION

 

  When turning the bolt, cover the 

front roof using a cloth. The front 
roof may be damaged if the L-shaped 
hexagonal wrench contacts it. 

 

  Because the clearance with the stored 

front roof is narrow, be careful not 
to let the L-shape hexagonal wrench 
contact the roof when turning the 
bolt.

 NOTE

 Moving the seats as far forward as 
possible and folding the seatbacks 
forward will facilitate the procedure. 
 Refer to Seat Operation on page  2-5 . 

   1.   Remove the aerial if it is installed.
   

Refer to When the Aerial on page 
 5-14 .

   2.   Insert the short end of the L-shaped 

hexagonal wrench (Large) into the 
motor bracket bolt.

Bolt

/:A



7–63

If Trouble Arises

When the Roof Cannot be Closed

 NOTE

 If it is dif

¿ cult to see the bolt, remove 

the windblocker and identify the bolt 
from the centre of the vehicle.

Windblocker

   3.   Turn  the  L-shaped  hexagonal  wrench 

(Large) anticlockwise to loosen the bolt 
slightly.

   4.   Remove  the  L-shaped  hexagonal 

wrench (Large) once from the bolt, 
then insert the long end of the wrench 
into the bolt.

 NOTE

 The tip of the long end of the L-shaped 
hexagonal wrench can be used at an 
angle. Moving the wrench upward 
slightly will increase the clearance 
between the rear roof and the stored 
front roof and facilitate the procedure. 

   5.   Turn  the  L-shaped  hexagonal  wrench 

(Large) anticlockwise 13 times or more 
while pressing the wrench against the 
bolt.

 NOTE

 

  The bolt cannot be removed 

completely. 

 

  If it is hard to turn the bolt, repeat 

Step 3 a few times. 

   6.   Hook the wire to the link pin shown in 

the

¿ gure.

/:A



7–64

If Trouble Arises

When the Roof Cannot be Closed

   7.  While one person pushes the rear roof 

down, another person pulls the wire 
until a latch sound is heard and the rear 
roof unlocks.

Lock

Link Pin

Wire

Unlock

   8.   Do the same procedure on the other 

side.

   9.   While standing on both sides of the 

vehicle, lift the rear roof to the position 
it stops while keeping the height of 
its left and right sides as parallel as 
possible.

 CAUTION

 

  Do not let go of the rear roof on both 

sides until it is fully open. The rear 
roof could fall if it is released too 
soon and cause injury.  

 

  Do not attempt to forcefully lift the 

rear roof. If the rear roof is forcefully 
lifted without being unlocked, it 
could damage vehicle parts. 

 

  Lift the rear roof with its left and 

right height as parallel as possible. If 
the rear roof is lifted with the left or 
right height slanted, it could deform 
the link mechanism. 

    Closing  the  front  roof

 CAUTION

 

  Some steps in the procedure require 

holding your body in a strained 
position and if over exerted it could 
result in injury. 

 

  Do the procedure being very careful 

not to get your hands and 

¿ ngers 

caught while closing the front roof. 
Otherwise, your hands or 

¿ ngers 

could be injured. 

 

  Removal of the headliner is included 

in the procedure, however, never 
drive the vehicle with the headliner 
removed. Driving the vehicle with 
the headliner removed is prohibited 
by law. Correctly perform the 
procedure while following the 
instructions.

/:A



7–65

If Trouble Arises

When the Roof Cannot be Closed

1.     While standing on both sides of the 

vehicle, hold the front and rear sides 
of the front roof and pull the front roof 
upward.

2.      Switch your hand on the rear side of 

the front roof to the front side and pull 
the front roof forward.

3.     Stop pulling the front roof before it 

completely closes.

 NOTE

 The next step cannot be done if the front 
roof is closed completely. 

4.     Remove the link covers on the left and 

right sides by pulling them out by hand.

Link cover

5.     Remove the fasteners and the headliner.

6.     Lightly press the front edge of the front 

roof from outside of the vehicle to 
close the front roof completely.

/:A



7–66

If Trouble Arises

When the Roof Cannot be Closed

7.     Insert the short end of the hexagonal 

wrench (Small) into the gear (tool kit) 
and assemble.

L-shaped hexagonal 
wrench (Small)

Gear (tool kit)

8.     Insert the point of the gear (tool kit) 

into the hole beside the top lock 
motor gear with the hexagonal wrench 
inserted into the gear tool.

Top lock motor 
gear

Gear (tool kit)

 CAUTION

 Insert the gear (tool kit) securely until 
it engages with the top lock motor gear. 
If the gear (tool kit) is not inserted 
securely, it may come off and be 
damaged.

9.      Rotate the hexagonal wrench and move 

the hook in the lock direction so that 
there is enough space for the opening 
of the headliner to be attached to the 
hook.

Unlock

Unlock

Lock

Lock

 NOTE

 Turning the gear (tool kit) requires some 
effort due to motor resistance. Slowly 
operate the hexagonal wrench. 

10.     Insert the hook into the opening of the 

headliner

Hook

Headliner

/:A



7–67

If Trouble Arises

When the Roof Cannot be Closed

11.     Turn  the  hexagonal  wrench  (Small) 

and gear (tool kit) anticlockwise and 
engage the hook with the vehicle body 
side.

 NOTE

 The top lock lever completely engages 
with the vehicle body (locked condition) 
at the position where the teeth of the 
gear (tool kit) contact the bracket. 

 Gear (tool kit)

Bracket

12.     Lift the rear end of the headliner with it 

hinged on the opening of the headliner.

13.     Install the headliner to the front roof 

using the fasteners at two locations.

 NOTE

 The fasteners in the 

¿ ve locations at the 

front of the headliner are not fastened. 
Do not lose the fasteners because they 
are needed for the required servicing at 
the Authorised Mazda Repairer. 

/:A



7–68

If Trouble Arises

When the Roof Cannot be Closed

14.     Install the left and right link covers 

from the vehicle interior.

Link cover

    Closing  the  rear  roof

 CAUTION

 

  Slowly close the rear roof. If the 

rear roof is closed suddenly, a hand 
or other body part may be pinched, 
leading to a serious injury. 

 

  Do not attempt to forcefully push 

the rear roof. Pushing the rear roof 
forcefully may damage vehicle parts. 

1.     Fold the rope in half and hook it to the 

link pin of the rear roof.

Rope

Link pin

2.     Do the same procedure on the other 

side.

3.     Close the rear roof uniformly on both 

sides using two adults, one on each side 
of the vehicle.

 CAUTION

 Close the rear roof with its left and right 
positions as parallel as possible. If the 
rear roof is closed with its left or right 
height slanted, it could deform the link 
mechanism.

4.      Slowly close the rear roof while lightly 

pulling the rope with one hand so that 
the rope does not unhook.

Rope

 NOTE

 Route the rope rearward through the 
clearance between the rear roof and 
boot.

/:A



7–69

If Trouble Arises

When the Roof Cannot be Closed

5.      One person pushes the rear roof down 

and the other person pulls the rope 
strongly and straight back towards the 
vehicle rear until a click sound is heard.

Rope

 NOTE

 

  The rear roof is locked completely if 

the position where the rope is hooked 
is at the rear end of the bracket 
groove in the direction of the vehicle 
rear, as shown in the 

¿ gure, when 

viewed from the vehicle interior.  

Rope

Link pin

 

  If the rear roof is not locked 

completely, the boot will not open 
even if the remote release button 
(if equipped), the electric boot lid 
opener, or the boot button on the 
transmitter is operated. 

6.     Do the same procedure on the other 

side.

7.     Open the boot and tie the rope to the 

boot hinge.

Hinge

Rope

8.     Tie off the other side rope the same 

way. 

9.     Close  the  boot  lid.

  After 

¿ nishing the procedure

    After 

¿ nishing the procedure, have the 

roof checked at an Authorised Mazda 
Repairer as soon as possible.

 WARNING

 Drive the vehicle at a speed of 40 km/h 
(24 mph) or lower before having the 
roof checked at an Authorised Mazda 
Repairer:
 The front roof may open while the 
vehicle is being driven and cause an 
accident.

/:A



MEMO

7–70

/:A



8–1

8–1

8

Customer Information

  Important consumer information including warranties and add-on 
equipment.

   Warranty .............................................................................................  8-2 

  Registering Your Vehicle in A Foreign Country ...........................  8-2 
  Add-On Non-Genuine Parts and Accessories ...............................  8-3 

  Cell  Phones  .........................................................................................  8-4 

  Cell  Phones  Warning .....................................................................  8-4 

  Recording  of  Vehicle  Data  .................................................................  8-5 

  Recording  of  Vehicle  Data  ............................................................  8-5 

  Declaration  of  Conformity  ................................................................  8-6 

  Declaration  of  Conformity  ............................................................  8-6 

  Electromagnetic  Compatibility .......................................................  8-19 

  Electromagnetic  Compatibility  ...................................................  8-19 

  Collection/Disposal of Old Equipment/Used Battery ...................  8-21 

  Information for Users on Collection and Disposal of Old 
Equipment and Used Batteries ....................................................  8-21 

/:A



8–2

Customer Information

Warranty

              Registering  Your  Vehicle  in  A  Foreign  Country

            Registering your vehicle in a foreign country may be problematic depending on whether it 
meets the speci

¿ c emission and safety standards of the country in which the vehicle will be 

driven. Consequently, your vehicle may require modi

¿ cations at personal expense in order 

to meet the regulations.
  In addition, you should be aware of the following issues:
  Satisfactory vehicle servicing may be dif

¿ cult or impossible in another country.

  The  fuel  speci

¿ ed for your vehicle may be unavailable.

  Parts, servicing techniques, and tools necessary to maintain and repair your vehicle may be 
unavailable.

  There might not be an Authorised Mazda Dealer in the country you plan to take your 
vehicle.

  The Mazda warranty is valid only in certain countries.

/:A



8–3

Customer Information

Warranty

 Add-On Non-Genuine Parts and Accessories

            Please note that technical alterations to the original state of your Mazda vehicle can affect 
the safety of the vehicle. Such technical alterations include not only the use of unsuitable 
spare parts, but also accessories, 

¿ ttings or attachments, including rims and tyres.

  Genuine Mazda Parts and Genuine Mazda Accessories have been speci

¿ cally designed for 

Mazda vehicles.
  Other parts and accessories than those mentioned above have not been examined and 
approved by Mazda unless explicitly stated by Mazda. We cannot certify the suitability of 
such products. Mazda is not liable for any damage caused by the use of such products.

 WARNING

 Be very careful in choosing and installing add-on electrical equipment, such as mobile 
telephones, two-way radios, stereo systems, and car alarm systems: 
 Incorrectly choosing or installing improper add-on equipment or choosing an improper 
installer is dangerous. Essential systems could be damaged, causing engine stalling, 
air-bag (SRS) activation, ABS/TCS/DSC inactivation, or a 

¿ re in the vehicle. 

  Mazda assumes no responsibility for death, injury, or expenses that may result from the 
installation of add-on non-genuine parts or accessories.

/:A



 

 

 

 

 

 

 

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