Mazda 6. Manual - part 403

 

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Mazda 6. Manual - part 403

 

 

CONSTRUCTION 

II–3

II

x

:Applied

-:Not applied

No.

Part Name

High- 

tension 

steel

Rust 

proof 

steel

Thickness

 

(mm) {in}

1

Bonnet

x

x

0.7{0.028}

2

Front bumper bracket

-

-

2.9{0.114}

3

Front side 
frame inner

Fr

x

x

1.6{0.063}

Rr

x

x

2.6{0.102}

4

Front side 
frame outer

Fr

x

x

1.4{0.055}

Rr

x

x

2.0{0.079}

5

Front fender panel

x

x

0.75 

{0.030}

6

Apron reinforcement 
upper

-

x

1.0 

{0.039}

7

Shroud upper 
reinforcement

-

x

2.0{0.079}

8

Wheel apron panel 
front

-

x

0.65 

{0.026}

9

Apron reinforcement 
lower

-

x

1.0 

{0.039}

10

Suspension 
housing

Upper

x

x

3.2{0.126}

Lower

-

x

1.2{0.047}

11

Torque box

-

x

1.4{0.055}

12

Front frame rear

x

x

2.9{0.114}

13

Cowl side 
reinforcement

-

x

1.2 

{0.047}

14

Dash lower panel

-

x

0.85 

{0.033}

15

Member dash lower

-

x

1.6{0.063}

16

Cowl panel

-

x

0.7{0.028}

17

Cowl upper plate

-

x

1.6{0.063}

18

Dash upper panel

-

x

0.9{0.035}

19

Cowl upper plate

x

x

1.4{0.055}

20

Side sill reinforcement

x

x

0.9 

{0.035}

21

Front pillar 
reinforcement

x

-

1.8 

{0.071}

22

Front pillar 
inner

Upper

x

-

1.6{0.063}

Lower

x

-

1.4{0.055}

23

Center pillar 
reinforcement

Upper 

x

-

1.8{0.071}

front

Upper 

x

-

1.6{0.063}

rear

Center

x

-

2.0{0.079}

Lower

x

-

1.8 

{0.071}

24

Center pillar 
inner

Upper

x

-

1.6{0.063}

Center

x

-

1.2{0.047}

Lower

x

-

1.0{0.039}

25

Roof rail inner

x

-

1.2{0.047}

26

Rear pillar inner

-

x

0.65 

{0.026}

27

Corner plate

-

x

0.7{0.028}

28

Rear fender rain rail

-

x

0.7{0.028}

29

Package tray

-

-

0.65 

{0.026}

30

Rear end member

-

-

0.6{0.024}

31

Rear end panel

-

x

0.65 

{0.026}

32

Roof reinforcement

-

-

0.5{0.020}

33

Roof reinforcement

x

-

1.4{0.055}

34

Roof reinforcement

-

-

0.55 

{0.022}

35

Roof panel

-

-

0.75 

{0.030}

36

Side frame outer

-

x

0.7{0.028}

37

Front door

-

x

0.7{0.028}

38

Rear door

-

x

0.7{0.028}

39

Side sill inner

x

x

1.6{0.063}

40

Front B frame

Fr

x

x

2.3{0.091}

Rr

-

x

1.6{0.063}

41

Front floor pan

-

x

0.65 

{0.026}

42

Crossmember No.2

-

-

1.2{0.047}

43

Side sill inner rear

x

x

1.6{0.063}

44

Crossmember No.3

x

-

1.4{0.055}

45

Link bracket

x

x

2.3 

{0.091}

46

Rear side 
frame

Fr

x

x

1.8{0.071}

Rr

x

x

1.4{0.055}

47

Center floor pan

-

x

0.6{0.024}

48

Floor side panel

-

x

0.6{0.024}

49

Wheel house inner

-

x

0.75 

{0.030}

50

Rear floor pan

-

x

0.65{0.26}

51

Rear bumper 
bracket

LH

x

x

2.0{0.079}

RH

x

x

1.4{0.055}

52

Trunk lid panel

-

x

0.75 

{0.030}

53

Front header

-

-

1.2{0.047}

54

Rear header

-

-

0.65 

{0.026}

No.

Part Name

High- 

tension 

steel

Rust 

proof 

steel

Thickness

 

(mm) {in}

II–4

CONSTRUCTION 

5HB

A6J9810B002

CONSTRUCTION 

II–5

II

x:Applied

-:Not applied

End Of Sie

No.

Part Name

High- 

tension 

steel

Rust 

proof 

steel

Thickness 

(mm) {in}

1

Bonnet

x

x

0.7{0.028}

2

Front bumper bracket

-

-

2.9{0.114}

3

Front side 
frame inner

Fr

x

x

1.6{0.063}

Rr

x

x

2.6{0.102}

4

Front side 
frame outer

Fr

x

x

1.4{0.055}

Rr

x

x

2.0{0.079}

5

Front fender panel

x

x

0.75 

{0.030}

6

Apron reinforcement 
upper

-

x

1.0 

{0.039}

7

Shroud upper 
reinforcement

-

x

2.0 

{0.079}

8

Wheel apron panel 
front

-

x

0.65 

{0.026}

9

Apron reinforcement 
lower

-

x

1.0 

{0.039}

10

Suspension 
housing

Upper

x

x

3.2{0.126}

Lower

-

x

1.2{0.047}

11

Torque box

-

x

1.4{0.055}

12

Front frame rear

x

x

2.9{0.114}

13

Cowl side 
reinforcement

-

x

1.2 

{0.047}

14

Dash lower panel

-

x

0.85 

{0.033}

15

Member dash lower

-

x

1.6{0.063}

16

Cowl panel

-

x

0.7{0.028}

17

Cowl upper plate

-

x

1.6{0.063}

18

Dash upper panel

-

x

0.9{0.035}

19

Cowl upper plate

x

x

1.4{0.055}

20

Side sill reinforcement

x

x

0.9 

{0.035}

21

Front pillar 
reinforcement

x

-

1.8 

{0.071}

22

Front pillar 
inner

Upper

x

-

1.6{0.063}

Lower

x

-

1.4{0.055}

23

Center pillar 
reinforcement

Upper 

x

-

1.8{0.071}

front 

Upper 

x

-

1.6{0.063}

rear

Center

x

-

2.0{0.079}

Lower

x

-

1.8 

{0.071}

24

Center pillar 
inner

Upper

x

-

1.6{0.063}

Center

x

-

1.2{0.047}

Lower

x

-

1.0{0.039}

25

Roof rail inner

x

-

1.2{0.047}

26

Rear pillar inner

-

x

0.65 

{0.026}

27

Corner plate

-

x

0.7{0.028}

28

Rear fender rain rail

-

x

0.8{0.031}

29

Rear end member

-

-

0.6{0.024}

30

Rear end panel

-

x

0.65 

{0.026}

31

Roof reinforcement

-

-

0.5{0.020}

32

Roof reinforcement

x

-

1.4{0.055}

33

Roof reinforcement

-

-

0.55 

{0.022}

34

Roof panel

-

-

0.75 

{0.030}

35

Side frame outer

-

x

0.7{0.028}

36

Front door

-

x

0.7{0.028}

37

Rear door

-

x

0.7{0.028}

38

Side sill inner

x

x

1.6{0.063}

39

Front B frame

Fr

x

x

2.3{0.091}

Rr

-

x

1.6{0.063}

40

Front floor pan

-

x

0.65 

{0.026}

41

Crossmember No.2

-

-

1.2{0.047}

42

Side sill inner rear

x

x

1.6{0.063}

43

Crossmember No.3

x

-

1.4{0.055}

44

Link bracket

x

x

2.3 

{0.091}

45

Rear side 
frame

Fr

x

x

1.8{0.071}

Rr

x

x

1.4{0.055}

46

Center floor pan

-

x

0.6{0.024}

47

Floor side panel

-

x

0.6{0.024}

48

Wheel house inner

-

x

0.75 

{0.030}

49

Rear floor pan

-

x

0.65 

{0.026}

50

Rear bumper 
bracket

LH

x

x

2.0{0.079}

RH

x

x

1.4{0.055}

51

Liftgate panel

-

x

0.7{0.028}

52

Front header

-

-

1.2{0.047}

53

Rear header

Center

-

-

0.7 

{0.028}

Side

-

-

1.4{0.055}

No.

Part Name

High- 

tension 

steel

Rust 

proof 

steel

Thickness 

(mm) {in}

III–1

III

III

PANEL REPLACEMENT

PANEL REPLACEMENT....................................... III-2

SHROUD UPPER REINFORCEMENT 

REMOVAL........................................................ III-2

SHROUD UPPER RAINFORCEMENT 

INSTALLATION................................................ III-3

COWL SIDE REINFORCEMENT AND 

COWL UPPER PLATE REMOVAL .................. III-4

COWL SIDE REINFORCEMENT AND 

COWL UPPER PLATE INSTALLATION .......... III-5

APRON REINFORCEMENT ASSEMBLY 

REMOVAL....................................................... .III-6

APRON REINFORCEMENT ASSEMBLY 

INSTALLATION................................................ III-7

WHEEL APRON PANEL ASSEMBLY 

REMOVAL........................................................ III-8

WHEEL APRON PANEL ASSEMBLY 

INSTALLATION................................................ III-9

FRONT SIDE FRAME REMOVAL .................... III-10
FRONT SIDE FRAME INSTALLATION ............ III-11
FRONT PILLAR REMOVAL.............................. III-12
FRONT PILLAR INSTALLATION...................... III-14
CENTER PILLAR REMOVAL ........................... III-16
CENTER PILLAR INSTALLATION ................... III-17
REAR FENDER PANEL REMOVAL ................. III-18
REAR FENDER PANEL INSTALLATION ......... III-20
SIDE SILL PANEL REMOVAL .......................... III-22
SIDE SILL PANEL INSTALLATION .................. III-23
REAR END PANEL REMOVAL ........................ III-24
REAR END PANEL INSTALLATION ................ III-26
REAR FENDER RAIN RAIL AND CORNER 

PLATE REMOVAL ......................................... III-28

REAR FENDER RAIN RAIL AND CORNER 

PLATE INSTALLATION ................................. III-30

REAR FLOOR PAN REMOVAL........................ III-32
REAR FLOOR PAN INSTALLATION................ III-33
FLOOR SIDE PANEL REMOVAL ..................... III-34
FLOOR SIDE PANEL INSTALLATION ............. III-36
REAR SIDE FRAME (PARTIAL CUTTING) 

REMOVAL...................................................... III-38

REAR SIDE FRAME (PARTIAL CUTTING) 

INSTALLATION.............................................. III-39

ROOF PANEL REMOVAL ................................ III-40
ROOF PANEL INSTALLATION ........................ III-42

For shroud panel removal/installation and replace-
ment procedures, refer to the MAZDA6 Workshop 
Manual (1730-1*-02C)
*:Indicates the printing location
E-Europe
0-Japan

 

 

 

 

 

 

 

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