Mazda 6. Manual - part 400

I–4

HOW TO USE THIS MANUAL 

Body Dimensions (Straight-line Dimensions)

• Straight-line dimensions are the actual dimensions between two standard points.

• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the 

center of the vehicle.

Symbols of Body Dimensions

• The following 8 symbols are used to indicate the standard points.

End Of Sie

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SERVICE PRECAUTIONS 

I–5

I

SERVICE PRECAUTIONS

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Arrangement of Workshop

• Arrangement of the workshop is important for safe and efficient work.

Safety Precautions

• Protective head covering and safety shoes should 

always be worn. Depending upon the nature of 
the work, gloves, safety glasses, ear protectors, 
face shield, etc., should also be used.

Vehicle Protection

• Use seat covers and floor covers.

• Use heat-resistant protective covers to protect 

glass areas and seats from heat or sparks during 
welding.

• Protect items such as moldings, garnishes, and 

ornaments with tape when welding.

Remove Dangerous Articles

• Remove the fuel tank before using an open flame 

in that area. Plug connection piping to prevent 
fuel leakage.

SERVICE PRECAUTIONS

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I–6

SERVICE PRECAUTIONS 

Use of Pulling Equipment

• When using pulling equipment, keep away from 

the pulling area and use safety wires to prevent 
accidents.

Prevent Short Circuits

• Turn the ignition switch to the LOCK position.

• Disconnect the buttery cables.

• Securely connect the welding machine ground 

near the welding area.

End Of Sie

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EFFICIENT REPLACEMENT OF BODY PANELS 

I–7

I

EFFICIENT REMOVAL OF BODY PANELS

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Body Measurements

• Before removal or rough-cutting, first measure the 

body at and around the damaged area against 
the standard reference dimension specifications. 
If there is deformation, use frame repair 
equipment to make a rough correction.

Prevention of Body Deformation

• Use a clamp or a jack for removal and reinforce at 

and around the rough-cutting location to prevent 
deforming of the body.

Selection of Cut-and-join Locations

• For parts where complete replacement is not 

feasible, careful cutting and joining operations 
should be followed. If the location to be cut is a 
flat area where there is no reinforcement, the 
selected cutting location should be where the 
welding distortion will be minimal.

Remove of Associated Parts

• Protect moldings, garnishes, and ornaments with tape when removing associated parts.

EFFICIENT REPLACEMENT OF BODY PANELS

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