Lexus ES300 (2002 year). Manual - part 440

2002 ES 300 Front Brake Tube (Left Hand)
                                                                                                                                            

16

1. OPERATION FLOW CHART

2. AFFECTED VIN RANGE

Verify Vehicle Eligibility
1. Check VIN range.
2. Check for SSC Completion
Label.
3. Check TDN/TIS.

No further action required.

Bleed Brake System.

Eligible

Affix an SSC Completion Label

(from owner notification) on the

specified location.

Replace Left Front Brake Line.

Not Eligible

Inspect Left Front Brake Line.

NG

OK

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VIN Range*

Model

Year

VDS

Ranges

ES300

2002

BF30G

20012107 − 20017606

*As always confirm with Lexus Service History to verify vehicle eligibility.

3.

PREPARATION

A. 

PARTS

Part Number

Part Description

Qty/Vehicle

47315−33180

No. 5 Brake Line

1

00475−1BF03

Brake Fluid

2 maximum

B. 

TOOLS

•

 

Standard Hand Tools

•

 Torque 

Wrench

•

  SST: 09023 − 00100 Union Nut

Wrench (or equivalent)

2002 ES 300 Front Brake Tube (Left Hand)
                                                                                                                                            

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4.

INSPECTION PROCEDURE

C

2

3

1

  I n n e r
  F e n d e r
  W a l l

C o i l
S p r i n g

1. 

INSPECT LEFT FRONT BRAKE LINE
CLEARANCES

(a)  Inspect the clearance of the following components

around the left front brake line:

1.

Front brake line and coil spring.
OK, if 5 mm (0.20 in.) or more.

2.Front brake line and lower spring seat.

OK, if 5 mm (0.20 in.) or more.

3.

Front brake line and vehicle body/inner fender.

OK, if 30 mm (1.18 in.) or less

(b)  Inspect the front brake line for damage

OK, if paint is not removed.

(c)  Check that the grommet is correctly positioned.

NOTE:
If the clearances are not as specified or the brake line
is damaged, replace the left front brake line.

(d)

If the clearances are WITHIN SPECIFICATIONS,
proceed to Section 7.

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5.

LOCATION OF COMPONENTS

 Incorrectly positioned coil spring
 spacer (removed during PDS)