Lexus ES300 (2002 year). Manual - part 322

 

  Index      Lexus     Lexus ES300 - service repair manual 2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  320  321  322  323   ..

 

 

Lexus ES300 (2002 year). Manual - part 322

 

 

056DI-01

I31436

A16

A14

A15

-

DIAGNOSTICS

AIR CONDITIONING SYSTEM

05-465

618

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

TERMINALS OF ECU

HEATER CONTROL HOUSING SUB-ASSY (A/C Amplifier)

Symbols (Terminals No.)

Wiring Color

Condition

STD Voltage (V)

A/CS 

 GND

(A14-2 

 A15-21)

P-L 

 W-B

Ignition switch: ON
A/C switch: OFF 

 ON

Below 1.0 V 

10 - 14 V

TW 

 GND

(A14-4 

 A15-21)

Y-G 

 W-B

Ignition switch: ON

Pulse generation

AC1 

 GND

(A14-6 

 A15-21)

Y-B 

 W-B

Ignition switch: ON
Magnetic clutch: OFF 

 ON

3.7 - 4.5 V 

 1.3 - 2.6 V

A/CI 

 GND

(A14-7 

 A15-21)

 W-B

Ignition switch: ON
Magnetic clutch: OFF 

 ON

10 - 14 V 

 Below 1.0 V

LP 

 GND

(A14-10 

 A15-21)

 W-B

During set preparation

3 - 5 V

PBEW 

 GND

(A14-16 

 A15-21)

L-Y 

 W-B

Seat belt warning light blinks

Below 1.0 V 

 10 - 14 V

SPD 

 GND

(A15-1 

 A15-21)

V-W 

 W-B

Start engine and turn wheel

Pulse generation

BLW 

 GND

(A15-2 

 A15-21)

L-O 

 W-B

Ignition switch: ON
Blower switch: ON

Pulse generation

HR 

 GND

(A15-3 

 A15-21)

L-W 

 W-B

Ignition switch: ON
Blower switch: OFF 

 ON

10 - 14 V 

 Below 1.0 V

PSW 

 GND

(A15-4 

 A15-21)

L-B 

 W-B

Start engine
Refrigerant pressure: Normally 

 Less than 196 kpa (2.0

kgf/cm

2

, 28 psi) or more than 3,140 kpa (32.0 kgf/cm

2

, 455

psi)

Below 1.0 V 

 0

RDEF 

 GND

(A15-5 

 A15-21)

Y-G 

 W-B

Rear defogger switch: ON 

 OFF

Below 1.0 V 

 10 - 14 V

TAM 

 SG-6

(A15-8 

 A15-39)

G-R 

 W-B

Ignition switch: ON
Ambient temp.: 25 



C (77 



F) 

 40 



C (104 



F)

1.35 - 1.75 V 

0.85 - 1.25 V

TPI 

 SG-2

(A15-9 

 A15-35)

L-R 

 LG-B

Ignition switch: ON
R/F switch: FRESH 

 RECIRCULATION

1.0 V 

 4.0 V

S5-1 

 GND

(A15-10 

 A15-21)

 W-B

Ignition switch: LOCK 

 ON

 5.0 V

 GND

(A15-11 

 A15-21)

W-R 

 W-B

Always

10 - 14 V

IG+ 

 GND

(A15-12 

 A15-21)

L-B 

 W-B

Ignition switch: LOCK 

 ON

 10 - 14 V

AMDH 

 GND

(A15-13 

 A15-21)

B-W 

 W-B

Ignition switch: ON
Set temp.: MAX. COOL 

 MAX. HOT (*1)

Below 1.0 V 

 10 - 14 V

AMDC 

 GND

(A15-14 

 A15-21)

LG-R 

 W-B

Ignition switch: ON
Set temp.: MAX. HOT 

 MAX. COOL (*1)

Below 1.0 V 

 10 - 14 V

AMPH 

 GND

(A15-15 

 A15-21)

LG 

 W-B

Ignition switch: ON
Set temp.: MAX. COOL 

 MAX. HOT (*1)

Below 1.0 V 

 10 - 14 V

AMPC 

 GND

(A15-16 

 A15-21)

L-W 

 W-B

Ignition switch: ON
Set temp.: MAX. HOT 

 MAX. COOL (*1)

Below 1.0 V 

 10 - 14 V

05-466

-

DIAGNOSTICS

AIR CONDITIONING SYSTEM

619

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

Symbols (Terminals No.)

STD Voltage (V)

Condition

Wiring Color

AOF 

 GND

(A15-17 

 A15-21)

 W-B

Ignition switch: ON
Mode select: DEF 

 FACE (*1)

Below 1.0 V 

 10 - 14 V

AOD 

 GND

(A15-18 

 A15-21)

 W-B

Ignition switch: ON
Set air flow setting: FACE 

 DEF (*1)

Below 1.0 V 

 10 - 14 V

AIF 

 GND

(A15-19 

 A15-21)

 W-B

Ignition switch: ON
R/F switch: RECIRCULATION 

 FRESH (*1)

Below 1.0 V 

 10 - 14 V

AIR 

 GND

(A15-20 

 A15-21)

R-L 

 W-B

Ignition switch: ON
R/F switch: FRESH 

 RECIRCULATION (*1)

Below 1.0 V 

 10 - 14 V

GND 

 Body ground

(A15-21 

 Body ground)

W-B 

 Body ground

Always

Continuity

TE 

 SG

(A15-23 

 A15-40)

L-W 

 LG-B

Evaporator temp.: 0 



C (32 



F) 

 15 



C (59 



F)

2.0 - 2.4 V 

 1.4 - 1.8 V

TR 

 SG-5

(A15-24 

 A15-38)

 LG-B

Ignition switch: ON
Ambient temp.: 25 



C (77 



F) 

 40 



C (104 



F)

1.8 - 2.2 V 

 1.2 - 1.6 V

TSD 

 Body ground

(A15-25 

 Body ground)

 Body ground

Ignition switch: ON
Solar sensor subject to electric light

0.8 V 

 3.3 V

TSP 

 Body ground

(A15-26 

 Body ground)

 Body ground

Ignition switch: ON
Solar sensor subject to electric light

0.8 V 

 3.3 V

TPD 

 SG-3

(A15-27 

 A15-36)

L-R 

 LG-B

Ignition switch: ON
Set temp.: MAX. HOT 

 MAX. COOL

1.0 V 

 4.0 V

TPO 

 SG-1

(A15-28 

 A15-34)

B-Y 

 LG-B

Ignition switch: ON
Set air flow setting :DEF 

 FACE

1.0 V 

 4.0 V

TPP 

 SG-4

(A15-29 

 A15-37)

B-R 

 L-B

Ignition switch: ON
Set temp.: MAX. HOT 

 MAX COOL

1.0 V 

 4.0 V

S5-2 

 GND

(A15-30 

 A15-21)

 W-B

Ignition switch: LOCK 

 ON

 5.0 V

S5-3 

 GND

(A15-31 

 A15-21)

 W-B

Ignition switch: LOCK 

 ON

 5.0 V

S5-4 

 GND

(A15-32 

 A15-21)

G-B 

 W-B

Ignition switch: LOCK 

 ON

 5.0 V

SG-1 

 Body ground

(A15-34 

 Body ground)

LG-B 

 Body ground

Always

Continuity

SG-2 

 Body ground

(A15-35 

 Body ground)

LG-B 

 Body ground

Always

Continuity

SG-3 

 Body ground

(A15-36 

 Body ground)

LG-B 

 Body ground

Always

Continuity

SG-4 

 Body ground

(A15-37 

 Body ground)

L-B 

 Body ground

Always

Continuity

SG-5 

 Body ground

(A15-38 

 Body ground)

LG-B 

 Body ground

Always

Continuity

SG-6 

 Body ground

(A15-39 

 Body ground)

B-W 

 Body ground

Always

Continuity

SG 

 Body ground

(A15-40 

 Body ground)

LG-B 

 Body ground

Always

Continuity

SHDE 

 Body ground

(A16-1 

 Body ground)

LG-B 

 Body ground

Always

Continuity

SHDT 

 SHDE

(A16-2 

 A16-1)

B-L 

 LG-B

Ignition switch: ON
Temp. of seat heater sensor: 30



C (86



F) 

 50



C (122



F)

2.6 - 3.0 V 

 1.8 - 2.2 V

SHP+ 

 GND

(A16-3 

 A15-21)

 W-B

Ignition switch: ON

10 - 14 V

SHPE 

 Body ground

(A16-4 

 Body ground)

 Body ground

Always

Below 1V

SHPT 

 SHPE

(A16-5 

 A16-4)

LG 

 B

Ignition switch: ON
Temp. of seat heater sensor: 30



C (86



F) 

 50



C (122



F)

2.6 - 3.0 V 

 1.8 - 2.2 V

I30693

E10

E9

E8

E7

E6

-

DIAGNOSTICS

AIR CONDITIONING SYSTEM

05-467

620

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

Symbols (Terminals No.)

STD Voltage (V)

Condition

Wiring Color

SHD+ 

 GND

(A16-6 

 A15-21)

 W-B

Ignition switch: ON

10 - 14 V

SHD- 

 GND

(A16-7 

 A15-21)

R-B 

 W-B

Ignition switch: ON
Seat heater switch: OFF 

 ON

 10 - 14 V

SHP- 

 GND

(A16-8 

 A15-21)

R-Y 

 W-B

Ignition switch: ON
Seat heater switch: OFF 

 ON

 10 - 14 V

*1: When the servomotor is it operation.

ECM

Symbols (Terminals No.)

Wiring Color

Condition

STD Voltage (V)

HP 

 Body ground

(E7-1 

 Body ground)

BR 

 Body ground

Always

Continuity

ACMG 

 E1

(E7-3 

 E8-1)

L-W 

 BR

Engine start
A/C switch: OFF 

 ON

10 - 14 V 

 Below 1.0 V

THWO 

 E1

(E7-14 

 E8-1)

Y-G 

 BR

Ignition switch: ON

Pulse generation

A/CS 

 E1

(E7-31 

 E8-1)

P-L 

 BR

Engine start
A/C switch: OFF 

 ON

Below 1.0 V 

 10 - 14 V

THR 

 E1

(E7-32 

 E8-1)

Y-B 

 BR

Engine start
A/C switch: OFF 

 ON

3.7 - 4.5 V 

 1.3 - 2.6 V

A/CI 

 E1

(E7-33 

 E8-1)

 BR

Engine start
A/C switch: OFF 

 ON

10 - 14 V 

 Below 1.0 V

LCKI 

 E1

(E8-23 

 E8-1)

W-L 

 BR

Engine start
A/C switch: OFF 

 ON

Pulse generation

E1 

 Body ground

(E8-1 

 Body ground)

BR 

 Body ground

Always

Continuity

056CK-01

05-468

-

DIAGNOSTICS

AIR CONDITIONING SYSTEM

621

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

PROBLEM SYMPTOMS TABLE

Symptom

Suspect Area

See page

Whole functions of the A/C system does not operate.

1. IG power source circuit

2. Heater control housing sub-assy (A/C amplifier)

05-526

01-31

Air Flow Control : No blower operation

1. Heater relay circuit

2. Blower motor circuit

3. Heater control housing sub-assy (A/C amplifier)

05-530

05-533

01-31

Air Flow Control : No blower control

1. Blower motor circuit

05-533

Air Flow Control : Insufficient air out

1. Blower motor circuit

2. Heater control housing sub-assy (A/C amplifier)

05-533

01-31

Temperature Control : No cool air comes out

1. Volume of refrigerant

2. Drive belt tension

3. Refrigerant pressure

4. Compressor lock sensor circuit

5. Compressor circuit

6. Pressure switch circuit

7. Air mix control servomotor circuit 

(Driver side)

(Passenger side)

8. Air mix damper position sensor circuit 

(Driver side)

(Passenger side)

9. Room temp. sensor circuit

10.Ambient temp. sensor circuit

11.Vehicle speed signal circuit

12.Heater control housing sub-assy (A/C amplifier)

55-2

55-10

55-2

05-483

05-536

05-486

05-516

05-504

05-501

05-492

05-470

05-473

05-540

01-31

Temperature Control : No warm air comes out

1. Air mix control servomotor circuit 

(Driver side)

(Passenger side)

2. Air mix damper position sensor circuit 

(Driver side)

(Passenger side)

3. Ambient temp. sensor circuit

4. Vehicle speed signal circuit

5. Room temp. sensor circuit

6. Evaporator temp. sensor circuit

7. Heater control housing sub-assy (A/C amplifier)

8. Heater radiator

05-516

05-504

05-501

05-492

05-473

05-540

05-470

05-470

01-31

-

Temperature Control : Output air is warmer or cooler than the set
                                   temperature or response is slow.

1. Room temp. sensor circuit

2. Ambient temp. sensor circuit

3. Vehicle speed signal circuit

4. Solar sensor circuit 

(Driver side)

(Passenger side)

5. Air mix damper position sensor circuit  

(Driver side)

(Passenger side)

6. Air mix control servomotor circuit 

(Driver side)

(Passenger side)

7. Water temp. sensor circuit

8. Heater control housing sub-assy (A/C amplifier)

05-470

05-473

05-540

05-540

05-489

05-516

05-504

05-501

05-492

05-478

01-31

Temperature Control : No temperature control

(only Max. cool or Max. warm)

1. Air mix control servomotor circuit 

(Driver side)

(Passenger side)

2. Air mix damper position sensor circuit 

(Driver side)

(Passenger side)

3. Heater control housing sub-assy (A/C amplifier)

05-516

05-504

05-501

05-492

01-31

No air inlet control

1. Air inlet damper control servomotor circuit

2. Air inlet damper postion sensor circuit

3. Heater control housing sub-assy (A/C amplifier)

05-508

05-495

01-31

 

 

 

 

 

 

 

Content   ..  320  321  322  323   ..