Lexus ES300 (2002 year). Manual - part 247

030H7-01

-

SERVICE SPECIFICATIONS

IGNITION

03-23

124

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

TORQUE SPECIFICATION

Part Tightened

N

⋅

m

kgf

⋅

cm

ft

⋅

lbf

Spark plug x Cylinder head cover

18

184

13

Ignition coil x Cylinder head cover

8.0

82

71 in.

⋅

lbf

0305T-01

03-2

-

SERVICE SPECIFICATIONS

STANDARD BOLT

103

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

SPECIFIED TORQUE FOR STANDARD BOLTS

Specified torque

Class

Diameter

mm

Pitch

mm

Hexagon head bolt

Hexagon flange bolt

Class

mm

mm

N·m

kgf·cm

ft·lbf

N·m

kgf·cm

ft·lbf

4T

6

8

10

12

14

16

1

1.25

1.25

1.25

1.5

1.5

5

12.5

26

47

74

115

55

130

260

480

760

1,150

48 in.·lbf

9

19

35

55

83

6

14

29

53

84

-

60

145

290

540

850

-

52 in.·lbf

10

21

39

61

-

5T

6

8

10

12

14

16

1

1.25

1.25

1.25

1.5

1.5

6.5

15.5

32

59

91

140

65

160

330

600

930

1,400

56 in.·lbf

12

24

43

67

101

7.5

17.5

36

65

100

-

75

175

360

670

1,050

-

65 in.·lbf

13

26

48

76

-

6T

6

8

10

12

14

16

1

1.25

1.25

1.25

1.5

1.5

8

19

39

71

110

170

80

195

400

730

1,100

1,750

69 in.·lbf

14

29

53

80

127

9

21

44

80

125

-

90

210

440

810

1,250

-

78 in.·lbf

15

32

59

90

-

7T

6

8

10

12

14

16

1

1.25

1.25

1.25

1.5

1.5

10.5

25

52

95

145

230

110

260

530

970

1,500

2,300

8

19

38

70

108

166

12

28

58

105

165

-

120

290

590

1,050

1,700

-

9

21

43

76

123

-

8T

8

10

12

1.25

1.25

1.25

29

61

110

300

620

1,100

22

45

80

33

68

120

330

690

1,250

24

50

90

9T

8

10

12

1.25

1.25

1.25

34

70

125

340

710

1,300

25

51

94

37

78

140

380

790

1,450

27

57

105

10T

8

10

12

1.25

1.25

1.25

38

78

140

390

800

1,450

28

58

105

42

88

155

430

890

1,600

31

64

116

11T

8

10

12

1.25

1.25

1.25

42

87

155

430

890

1,600

31

64

116

47

97

175

480

990

1,800

35

72

130

030H8-01

03-24

-

SERVICE SPECIFICATIONS

STARTING & CHARGING

125

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

STARTING & CHARGING

SERVICE DATA

Starter assy
Specified current
Circle runout

Standard

Maximum

Commutator length

Standard

Maximum

Brush holder length

Standard

Maximum

Snap ring length

90 A or less at 11.5 V
0.02 mm (0.0008 in.)
0.05 mm (0.0020 in.)
3.3 mm (0.130 in.)
4.0 mm (0.158 in.)
9.0 mm (0.354 in.)
4.0 mm (0.158 in.)
5.0 mm (0.197 in.)

Battery
Voltage

Standard

12.5 - 12.9 V at 20

C (68

F)

Generator assy
Rotor coil resistance

at 20

C (68

F)

Slip ring diameter

Standard
Minimum

Brush exposed length

Standard
Minimum

2.7 - 3.1 

Ω

14.2 - 14.4 mm (0.559 - 0.567 in.)
12.8 mm (0.504 in.)
9.5 - 11.5 mm (0.374 - 0.453 in.)
1.5 mm (0.059 in.)

030H9-01

-

SERVICE SPECIFICATIONS

STARTING & CHARGING

03-25

126

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

TORQUE SPECIFICATION

Part Tightened

N

⋅

m

kgf

⋅

cm

ft

⋅

lbf

Lead wire of field frame x Magnetic switch

5.9

60

52 in.

⋅

lbf

Starter x Engine

Bolt

Nut

42

9.8

429
100

31

7

Starter Assy
Commutator end frame assy x Motor terminal starter kit
Repair service starter kit x Motor terminal starter kit
Lead wire x Terminal C of starter

6.0
7.5
6.5

61
77
66

53 in.

⋅

lbf

66 in.

⋅

lbf

58 in.

⋅

lbf

Generator x Engine

Bolt A

(see page 

19-13

)

Bolt B

58
18

592
184

43
13

Alternator wire

9.8

100

7

Generator assy
Rectifire end frame x Drive end frame

For without cord clip

For with cord clip

Recrifire holder x Coil lead on rectifire end frame
Voitage regulator x Rectifire end frame
Brush holder x Rectifire end frame
Rear end cover x Rectifire holder
Plate terminal x Rectifire holder
Terminal insulator x Rectifire holder
Generator pulley x Rotor

4.5
5.4
2.9
2.0
2.0
4.4
3.9
4.1

111

46
55
30
20
20
45
39
42

1,125

39 in.

⋅

lbf

47 in.

⋅

lbf

26 in.

⋅

lbf

18 in.

⋅

lbf

18 in.

⋅

lbf

39 in.

⋅

lbf

35 in.

⋅

lbf

36 in.

⋅

lbf

81