Lexus ES300 (1997 year). Manual - part 460
S08028
P18812
SST
P18809
(5)
(4)
(3)
(2)
(6)
(1)
P18783
1.27 mm
Hexagon
Wrench
–
ENGINE MECHANICAL
TIMING BELT
EM–21
758
1997 LEXUS ES300 (RM511U)
6.
SET NO.1 CYLINDER TO TDC/COMPRESSION
(a)
Crankshaft Timing Pulley Position:
Temporarily install the crankshaft pulley bolt to the
crankshaft.
Turn the crankshaft, and align the timing marks of
the crankshaft timing pulley and oil pump body.
(b)
Camshaft Timing Pulley Positions:
Using SST, turn the camshaft pulley, align the timing
marks of the timing pulley and No.3 timing belt cover.
SST
09960–10010 (09962–01000, 09963–01000)
7.
INSTALL TIMING BELT
NOTICE:
The engine should be cold.
(a)
Remove any oil or water on the pulleys, and keep them
clean.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b)
Face the front mark on the timing belt forward.
(c)
Align the installation mark on the timing belt with the tim-
ing mark of the crankshaft timing pulley.
(d)
Align the installation marks on the timing belt with the tim-
ing marks of the camshaft timing pulleys.
(e)
Install the timing belt in this order:
(1)
Crankshaft timing pulley
(2)
Water pump pulley
(3)
LH camshaft timing pulley
(4)
No.2 idler pulley
(5)
RH camshaft timing pulley
(6)
No.1 idler pulley
8.
SET TIMING BELT TENSIONER
(a)
Using a press, slowly press in the push rod using 981 –
9,807 N (100 – 1,000 kgf, 200 – 2,205 lbf) of pressure.
(b)
Align the holes of the push rod and housing, pass a 1.27
mm hexagon wrench through the holes to keep the set-
ting position of the push rod.
(c)
Release the press.