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Front End Sheet Metal Repairs - Suspension Top Mount Removal and Installation Removal • NOTE: The suspension top mount is serviced as a separate weld-on panel. • NOTE: The service panel is not fully welded. • NOTE: The panel is serviced less its weld studs 1. The suspension top mount is replaced in conjunction with: Front bumper cover Front bumper armature Hood Hood latch panel Both front fenders Fender apron upper panel Fender apron panel Instrument panel • NOTE: It is also necessary to remove the engine and suspension as an assembly. 2. For additional information relating to this repair procedure please see the following: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Standard Workshop Practices (100-00 General Information, Description and Operation). 3. Remove the fender apron panel. For additional information, refer to: Fender Apron Panel (501-27 Front End Sheet Metal Repairs, Removal and 4. Remove the instrument panel. For additional information, refer to: Instrument Panel - TD4 2.2L Diesel (501-12 Instrument Panel and Console, Removal and Installation). 5. Remove the rocker panel inner trim panel. 6. Remove the B-pillar lower trim panel. For additional information, refer to: B-Pillar Lower Trim Panel (501-05 Interior Trim and Ornamentation, Removal and 7. Remove the engine and front suspension as an assembly. 8. RH Side: Remove the pedal box. 9. RH Side: Remove the brake master cylinder. For additional information, refer to: Brake Master Cylinder (206-06 Hydraulic Brake Actuation, Removal and Installation). 10. Release and lay aside the carpet and insulating material at the inner bulkhead. 11. Release and lay aside the wiring harness. 12. Mill out the spot welds. |