Content .. 193 194 195 196 ..

Freelander 1. Manual - part 195

BRAKES

REPAIRS

70-29

Modulator unit

$% 70.65.49

Remove

1. Td4 and KV6 models: Remove engine

accoustic cover.

ENGINE - Td4, REPAIRS, Cover -

engine acoustic.

2. Td4 and KV6 models: Release and remove air

intake hose.

3. Td4 and KV6 models: Release clip securing

harness and intake duct to body.

4. Td4 and KV6 models: Lift duct from body,

release clip from washer reservoir filler hose.

5. Td4 and KV6 models: Release and remove air

intake duct.

6. Td4 models: Loosen 2 clips and remove

intercooler outlet hose.

7. Remove 2 bolts securing PAS oil cooler pipes.
8. Release PAS reservoir from mounting bracket

and position aside.

9. Release catch and disconnect ABS modulator

multiplug.

10. Position cloth under modulator to absorb fluid

spillage.

CAUTION: Brake fluid will damage paint
finished surfaces. If spilled, immediately
remove fluid and clean area with water.

11. Disconnect 2 inlet brake pipes unions from ABS

modulator.

12. Disconnect 4 outlet brake pipes unions from

ABS modulator.

CAUTION: Always fit plugs to open
connections to prevent contamination.

13. Remove 3 bolts securing ABS modulator to

mounting bracket.

14. Release and remove ABS modulator from

mounting bracket.

M70 1085

M70 1083

M70 1088

BRAKES

70-30

REPAIRS

Refit

1. Position modulator to mounting bracket fit bolts

and tighten to 9 Nm (7 lbf.ft).

2. Clean brake pipe unions.
3. Connect brake pipe unions to modulator

ensuring pipes are connected to their correct
ports.

4. Tighten unions to 17 Nm (12 lbf.ft).
5. Connect ABS modulator multiplug and secure

catch.

6. Td4 and KV6 models: Position air intake duct

to body.

7. Td4 and KV6 models: Secure intake duct to

washer bottle filler neck and harness clip.

8. Td4 and KV6 models: Fit air intake hose.
9. Fit PAS reservoir to mounting bracket.

10. Fit bolts securing PAS oil cooler pipes and

tighten to 10 Nm (7.5 lbf.ft).

11. Td4 models: Fit intercooler outlet hose and

tighten clips.

12. Td4 and KV6 models: Fit engine accoustic

cover.

ENGINE - Td4, REPAIRS, Cover -

engine acoustic.

13. Bleed brakes.

BRAKES, ADJUSTMENTS, Brake

bleed.

14. To ensure correct operation, the ABS system

MUST be tested using TestBook.

Switch - hill descent

$% 70.70.13

Remove

1. Remove gear lever knob.
2. Release gaiter from hill descent control switch.
3. Disconnect multiplug from switch.
4. Remove bolt and hill descent switch.

Refit

1. Fit hill descent switch and tighten bolt to 5 Nm

(3.5 lbf.ft).

2. Connect multiplug.
3. Fit gaiter.
4. Fit gear lever knob.

RESTRAINT SYSTEMS

REPAIRS

75-1

RESTRAINT SYSTEMS

REPAIRS

Automatic belt assembly - front - 3 door

$% 76.73.13

Remove

1. Remove seat base finisher.

SEATS, REPAIRS, Finisher - seat

base - front - each.

2. Remove body side rear trim casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - body side - rear -
LH.

3. Remove 2 Torx bolts securing seat belt lower

mounting and remove mounting from seat belt.

4. Release seat belt retaining strap.
5. Remove cover from upper mounting.
6. Remove Torx bolt from upper mounting.
7. Remove bolt from seat belt reel and remove

reel.

Refit

NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.

1. Position reel and tighten bolt to 31 Nm (23

lbf.ft).

2. Extend belt, position top mounting and tighten

Torx bolt to 31 Nm (23 lbf.ft).

3. Fit top mounting cover.
4. Secure belt retaining strap.
5. Fit lower mounting to seat belt, position

mounting, fit and tighten Torx bolts to 40 Nm
(29 lbf.ft).

6. Fit body rear side trim casing.

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - body side - rear -
LH.