1. Clean park lock components.
2. Lubricate and fit new 'O' ring to output shaft.
3. Position park lock gear on the output shaft.
4. Td5 models: Fit the spacer.

CAUTION: Ensure that spacer is fitted on
output shaft - Tdi Models only. If spacer is
omitted, park gear and speed sensor may
move out of position.

5. Position pivot pin, spring and ratchet.
6. Position parking pawl guide and guide plate,

tighten Torx screw to 10 Nm (8 lbf.ft).

M44 1109B

AUTOMATIC GEARBOX - ZF4HP22 - 24

44-44

REPAIRS

7. Clean extension housing and gearbox case.
8. Position new gasket to gearbox case.
9. Position extension housing and tighten bolts to

25 Nm (18 lbf.ft).

10. Fit transfer gearbox.

TRANSFER BOX - LT230SE,

REPAIRS, Transfer box - Diesel.

TRANSFER BOX - LT230SE,

REPAIRS, Transfer box - V8.

11. Fill automatic gearbox with oil.

MAINTENANCE, PROCEDURES,

Automatic gearbox.

Gasket - oil sump

$% 44.24.05

Remove

1. Raise vehicle on ramp.
2. Drain automatic gearbox oil.

MAINTENANCE, PROCEDURES,

Automatic gearbox.

3. Remove 6 bolts and spacers securing oil sump

to gearbox, remove sump and discard gasket.

Refit

1. Clean oil sump and mating face.
2. Fit new gasket to oil sump, position sump to

gearbox.

3. Position spacers and tighten bolts to 8 Nm (6

lbf. ft).

4. Fill automatic gearbox with oil.

MAINTENANCE, PROCEDURES,

Automatic gearbox.

5. Lower vehicle.

AUTOMATIC GEARBOX - ZF4HP22 - 24

REPAIRS

44-45

Filter - oil

$% 44.24.07

Remove

1. Remove oil sump gasket.

AUTOMATIC GEARBOX - ZF4HP22

- 24, REPAIRS, Gasket - oil sump.

2. Remove Torx screw securing oil pick-up tube

and remove tube.

3. Remove 2 Torx screws securing filter to valve

body and discard 'O' rings.

Refit

1. Clean filter and pick-up tube using a lint free

cloth.

2. Fit new 'O' rings to filter.
3. Position filter and tighten Torx screws to 8 Nm

(6 lbf.ft).

4. Position oil pick-up tube and tighten Torx

screw to 8 Nm (6 lbf.ft).

5. Fit oil sump gasket.

AUTOMATIC GEARBOX - ZF4HP22

- 24, REPAIRS, Gasket - oil sump.

Cooler - fluid - Td5

$% 44.24.10

Remove

1. Remove intercooler.

ENGINE MANAGEMENT SYSTEM -

Td5, REPAIRS, Intercooler.

2. Disconnect fluid temperature sensor multiplug.
3. Position absorbent cloth under each gearbox

cooler hose connection to collect spillage.

4. Push against coupling release ring and

disconnect both fluid hoses from cooler.

5. Remove screw and release cooler from

radiator.

6. Carefully remove cooler.

AUTOMATIC GEARBOX - ZF4HP22 - 24

44-46

REPAIRS

7. Remove temperature sensor and discard

sealing washer.

Refit

1. Use new sealing washer and tighten

temperature sensor to 14 Nm (10 lbf.ft).

2. Fit cooler, engage with radiator and secure with

screw.

3. Connect temperature sensor multiplug.
4. Ensure connections are clean and fit hoses to

cooler.

5. Fit intercooler.

ENGINE MANAGEMENT SYSTEM -

Td5, REPAIRS, Intercooler.

6. Check and if necessary top up gearbox fluid.

Cooler - fluid - V8

$% 44.24.10

Remove

1. If fitted: Remove engine oil cooler.

ENGINE - V8, REPAIRS, Cooler -

engine oil.

2. Disconnect fluid temperature sensor multiplug.
3. Position absorbent cloth under each gearbox

cooler hose connection to collect spillage.

4. Push against coupling release ring and

disconnect both fluid hoses from cooler.

CAUTION: Always fit plugs to open
connections to prevent contamination.

5. Remove screw and release cooler from

radiator.

6. Carefully move radiator towards engine and

remove cooler.

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