Defender 300Tdi (1996+). Manual - part 3

 

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Defender 300Tdi (1996+). Manual - part 3

 

 

INTRODUCTION

9

INFORMATION

ABBREVIATIONS AND SYMBOLS USED IN THIS
MANUAL

Across flats (bolt size)

AF

............................................

After bottom dead centre

ABDC

...................................

After top dead centre

ATDC

.........................................

Alternating current

a.c.

.................................................

Ampere

amp

................................................................

Ampere hour

amp hr

....................................................

Before bottom dead centre

BBDC

................................

Before top dead centre

BTDC

......................................

Bottom dead centre

BDC

.............................................

Brake horse power

bhp

................................................

British Standards

BS

....................................................

Carbon monoxide

CO

..................................................

Centimetre

cm

.............................................................

Centigrade (Celsius)

C

................................................

Cubic centimetre

cm

3

...................................................

Cubic inch

in

3

...............................................................

Degree (angle)

deg or

°

...............................................

Degree (temperature)

deg or

°

.....................................

Diameter

dia.

...............................................................

Direct current

d.c.

.........................................................

Electronic Control Unit

ECU

........................................

Fahrenheit

F

.................................................................

Feet

ft

...........................................................................

Feet per minute

ft/min

..................................................

Fifth

5th

........................................................................

First

1st

........................................................................

Fluid ounce

fl oz

..........................................................

Foot pounds (torque)

lbf ft

............................................

Fourth

4th

.....................................................................

Gramme (force)

gf

........................................................

Gramme (mass)

g

........................................................

Gallons

gal

...................................................................

High tension (electrical)

H.T.

........................................

Internal diameter

I.D.

...................................................

Inches of mercury

in. Hg

..............................................

Inches

in

......................................................................

Kilogramme (force)

kgf

.................................................

Kilogramme (mass.)

kg

................................................

Kilogramme centimetre (torque)

kgf.cm

.......................

Kilogramme per square millimetre

kgf/mm

2

.................

Kilogramme per square centimetre

kgf/cm

2

.................

Kilogramme metres (torque)

kgf.m

..............................

Kilometres

km

..............................................................

Kilometres per hour

km/h

.............................................

Kilovolts

kV

...................................................................

Left-hand

LH

................................................................

Left-hand steering

LHStg

.............................................

Left-hand thread

LHThd

...............................................

Litres

litre

.....................................................................

Low tension

l.t.

.............................................................

Maximum

max.

............................................................

Metre

m

........................................................................

Millilitre

ml

....................................................................

Millimetre

mm

...............................................................

Miles per gallon

mpg

....................................................

Miles per hour

mph

......................................................

Minute (angle)

............................................................

Minus (of tolerance)

-

...................................................

Negative (electrical)

-

...................................................

Newton metres (torque)

Nm

........................................

Number

No.

.................................................................

Ohms

ohm

...................................................................

Ounces (force)

ozf

.......................................................

Ounces (mass)

oz

........................................................

Ounce inch (torque)

ozf.in.

..........................................

Outside diameter

O.D.

.................................................

Part number

Part No.

...................................................

Percentage

%

...............................................................

Pints

pt

.........................................................................

Plus (tolerance)

+

.........................................................

Positive (electrical)

+

....................................................

Pound (force)

lbf

..........................................................

Pounds inch (torque)

in.lbf.

..........................................

Pound (mass)

lb

...........................................................

Pounds per square inch

P.S.I.

.....................................

Ratio

:

...........................................................................

Reference

ref.

..............................................................

Revolution per minute

rev/min

.....................................

Right-hand

RH

.............................................................

Second (angle)

"

...........................................................

Second (numerical order)

2nd

......................................

Specific gravity

sp.gr.

...................................................

Square centimetres

cm

2

...............................................

Square inches

in

2

.........................................................

Standard wire gauge

s.w.g.

.........................................

Synchroniser/Synchromesh

synchro.

..........................

Third

3rd

.......................................................................

Top dead centre

TDC

..................................................

United Kingdom

UK

......................................................

Vehicle Identification Number

VIN

...............................

Volts

V

.........................................................................

Watts

W

.......................................................................

SCREW THREADS
British Standard Pipe

BSP

...........................................

Unified Coarse

UNC

....................................................

Unified Fine

UNF

.........................................................

01

INTRODUCTION

10

INFORMATION

CROSS REFERENCE OF EMISSION SYSTEM
TERMINOLOGY

NEW TERM

(ACRONYM)

Accelerator pedal

(AP)

.................................................

Air cleaner

(ACL)

..........................................................

Air conditioning

(AC)

....................................................

Battery positive voltage

(B+)

........................................

Closed loop

(CL)

..........................................................

Closed throttle position

(CTP)

......................................

Canister purge valve

(CANPV)

....................................

Data link connector

(DLC)

...........................................

Diagnostic trouble code

(DTC)

.....................................

Distributor ignition

(DI)

.................................................

Engine control module

(ECM)

......................................

Engine coolant level

(ECL)

...........................................

Engine coolant temperature

(ECT)

..............................

Engine coolant temperature sensor

(ECTS)

................

Engine speed

(RPM)

....................................................

Evaporative emission system

(EVAP)

..........................

Engine fuel temperature sensor

(EFTS)

......................

4th gear, 3rd gear etc.

(4GR, 3GR)

..............................

Fuel pump

(FP)

............................................................

Fan control module

(FCM)

...........................................

Generator

(GEN)

..........................................................

Ground

(GND)

..............................................................

Heated oxygen sensor

(H02S)

....................................

Idle air control

(IAC)

......................................................

Idle air control valve

(IACV)

.........................................

Ignition control module

(ICM)

.......................................

Intake air temperature

(IAT)

.........................................

Manifold vacuum zone

(MVZ)

......................................

Mass air flow sensor

(MAFS)

.......................................

Open loop

(OL)

............................................................

Relay module

(RM)

......................................................

Solid state relay module

(SSRM)

.................................

Three way catalytic converter

(TWC)

..........................

Throttle body

(TB)

........................................................

Throttle position sensor

(TPS)

......................................

Transmission range

(TR)

..............................................

Wide open throttle

(WOT)

............................................

OLD TERM

(ACRONYM)

Throttle pedal

(-)

..........................................................

Air cleaner

(-)

...............................................................

Air conditioning

(AC)

....................................................

Battery plus, bat +, bat feed

(B+)

.................................

Closed loop

(-)

.............................................................

Closed throttle, idle position

(-)

....................................

Charcoal canister purge valve

(-)

.................................

Serial link

(-)

................................................................

Fault code

(-)

...............................................................

Electronic ignition

(-)

....................................................

Electronic control unit

(ECU)

........................................

Coolant level

(-)

...........................................................

Coolant temperature

(temp)

.........................................

Coolant temperature thermistor

(-)

..............................

Engine speed

(rev/min)

................................................

Evaporative loss system

(ELC)

...................................

Fuel temperature thermistor

(-)

....................................

Fourth gear, 3rd gear

(-)

..............................................

Fuel pump

(-)

...............................................................

Condenser fan timer

(-)

................................................

Alternator

(-)

................................................................

Ground, earth

(B-)

........................................................

Lambda (02) sensor

(-)

................................................

Idle speed control

(ISC)

................................................

Stepper motor

(-)

.........................................................

Ignition module

(-)

........................................................

Intake temperature/ambient temperature

(-)

................

Manifold depression, vacuum

(-)

.................................

Air flow meter

(-)

..........................................................

Fault code display unit

(-)

............................................

Open loop

(-)

...............................................................

Relay

(-)

.......................................................................

Control unit

(-)

..............................................................

Catalyst, catalytic converter

(CAT)

..............................

Throttle housing

(-)

......................................................

Transmission gear

(-)

...................................................

Full throttle, wide open throttle

(WOT)

.........................

INTRODUCTION

11

INFORMATION

VEHICLE IDENTIFICATION NUMBER (VIN)

The Vehicle Identification Number and the
recommended maximum vehicle weights are stamped
on a plate riveted to the brake pedal box in the engine
compartment. The VIN is also stamped on a plate
visible through the LH side of the windscreen, see
J6088.

A. Type approval
B. Identification
C. Maximum permitted laden weight for vehicle
D. Maximum vehicle and trailer weight
E. Maximum road weight-front axle
F. Maximum road weight-rear axle

The number is also stamped on the RH side of the
chassis to the rear of the front lashing eye, see J6089.

The Vehicle Identification Number identifies the
manufacturer, model range, wheel base, body type,
engine, steering, transmission, model year and place
of manufacture. The following example shows the
coding process.

SAL LD H M F 7 T A

SAL = World manufacturer identifier
LD = Land Rover Defender
= 110 inch, V= 90inch, K= 130 inch
= 4 door Station Wagon, A= 90 Soft Top, Hard Top,
Pick-up, B= 2 door Station Wagon, E= 2 door 130
Crew cab, F= 4 door 130 Crew cab, H= 130 High
Capacity Pick-up
F= 2.5L (300Tdi)
7= RH drive, 5 speed manaul, 8= LH drive, 5 speed
manual
T= 1996 MY, volume build, N= 1996 MY, non-volume
build
A= Solihull build, F= CKD, assembled locally from kit

01

INTRODUCTION

12

INFORMATION

LOCATION OF IDENTIFICATION NUMBERS

Engine serial number - 300Tdi Engine

The 300Tdi engine number is stamped on the cylinder
block on the RH side of the engine above the
camshaft front cover plate.

Main gearbox R380 serial number

Stamped on a cast pad on the bottom RH side of the
gearbox.

Transfer gearbox LT230 serial number

The serial number is stamped on the LH side of the
gearbox casing below the mainshaft rear bearing
housing adjacent to the bottom cover, see J6092.

Front axle serial number

Stamped on the front of LH axle tube, inboard of
radius arm mounting bracket.

Rear axle serial number

Stamped on the rear of LH axle tube, inboard of
spring mounting.

 

 

 

 

 

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