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Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Cylinder Head In-vehicle Repair Removal 1. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Raise and support the vehicle. 2. Disconnect the battery ground cable. For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). 3. Remove the camshafts. For additional information, refer to: Camshafts (303-01 Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma, In-vehicle Repair). 4. Remove the intake manifold. For additional information, refer to: Intake Manifold (303-01 Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma, In-vehicle Repair). 5. NOTE: Engine shown removed for clarity. Release the exhaust gas recirculation (EGR) cooler. Remove the bolt. 6. Release the exhaust manifold. Remove the 6 bolts. Remove and discard the 2 nuts. Remove and discard the 2 studs. Remove and discard the gasket. 7. Release the glow plug wiring harness. Remove the 4 nuts. 8. CAUTION: The cylinder head must not be placed face down. Failure to follow this instruction may result in damage to the vehicle. With assistance, carefully remove the cylinder head. Remove and discard the bolts numbered 1 through 18. |