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MAINSHAFT ASSEMBLY (1) Lubricate mainshaft splines with recommended transmission fluid. (2) Slide drive sprocket onto mainshaft. retaining ring is fully seated in mainshaft groove. SHIFT FORKS AND MAINSHAFT INSTALLATION (1) Install new sector shaft O-ring and bushing (Fig. 60). (2) Install shift sector in case (Fig. 61). Lubricate sector shaft with transmission fluid before installa- (3) Install range lever, washer, and nut on sector shaft (Fig. 62). Tighten range lever nut to 27–34 N.m (4) Assemble and install range fork and hub (Fig. 63). Be sure hub is properly seated in low range gear (5) Align and insert range fork pin in shift sector slot. (6) Install assembled mainshaft (Fig. 64). Be sure shaft is seated in pilot bearing and input gear. (7) Install new pads on mode fork if necessary. Fig. 57 Input/Low Range Gear Installation 1 – ANNULUS GEAR Fig. 58 Install Snap-Ring 1 – INPUT GEAR Fig. 59 Install Front Bearing Retainer 1 – FRONT BEARING RETAINER Fig. 60 Sector O-Ring And Bushing Installation 1 – SECTOR BUSHING 21 - 364 NV231 TRANSFER CASE XJ DISASSEMBLY AND ASSEMBLY (Continued) |