Jaguar 5HP24 transmission. Manual - part 21

 

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Jaguar 5HP24 transmission. Manual - part 21

 

 

Drive the plug 01.130 into transmission
housing 01.010/110 by using the tool
5x46 001 135.

Important!
Only required when the transmission
housing is new!

Drive slotted pin 01.010/220 into the
transmission housing using the plastic
hammer.

Important!
Only required for a new transmission
housing!

Hammer in the cylindrical pin 01.010/210
until it protrudes 5.0 - 5.5 mm.

Important!
Only required for a new transmission
housing!

3.1/2

97224

97075

97074

Screw new screw plugs 1x 01.650 and 2x
01.210 into the transmission housing.
Insert transport plugs 01.230 and 01.240
hand-tight.

(Tightening torque see Chapter 1.5)

Important!
Seven screws 01.650 are needed for older
transmission housings!

Install shaft seal 01.010/120 into the
transmission housing using the drift 
5x46 001 261.

Attach the 01.010/180 detent spring with
two 01.010/200 Torx screws but do not
tighten them, so that the detent spring
can still slide easily.

Important!
If the transmission housing, detent
spring, detent disc, or selector shaft were
replaced, or if the detent spring was de-
tached, the switch (detent spring) has to
be readjusted.

Adjustment required !! Chapter 1.4.9

3.1/3

97225

97226

97078

Latch connector rod 01.060 into detent
disc 01.010/150 and turn it.

Insert the detent disc and connector rod
into the transmission housing and push
selector shaft 01.010/130 through the
detent disc.

Important!
For right-hand-drive vehicles, the selector
shaft has to be led through tube 01.010/140.

Using a 5x46 000 291 driving pin or a
suitable drift, drive a new slotted pin
01.010/160 into its position so that the
flattened area on the selector shaft gears
points to the oil pan.

3.1/4

91071

97079

97080

Insert pawl 01.040 and leg spring 01.050
into the transmission housing and fix it
in place by pressing in bolt 01.020. Then
plug up the bore using a screw plug with
seal 01.090.

(See Chapter 1.5 for tightening torque)

Press the pawl down, and fasten guiding
plate 01.070 with four Torx screws
01.080.

(See Chapter 1.5 for tightening torque)

Put the 01.480 switch on the selector
shaft and tighten it with two hexagonal
screws (01.590 and 01.620) on to the
transmission housing.

(See Chapter 1.5 for tightening torque)

3.1/5

97081

97082

97086

 

 

 

 

 

 

 

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