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FUEL PUMP FOREIGN OBJECT DAMAGE: Steve Holst had a fuel pump totally seized by a tiny strip of
cellophane, possibly from a wrapper or maybe the edge of the Lucas label on the side of the pump. For those of us who
like to tinker, it’s possible to fix this problem by completely disassembling the pump and removing the cellophane strip
-- but just your luck it’d be a metal chip or a piece of sand and the impeller will be scored beyond repair. The message
is clear: make very sure nothing can get into that pump inlet except fuel! Fortunately, the line between the pickup
screen and the pump itself is very short and simple. Just make sure that there’s nothing within that little stretch of
plumbing and you’ll be OK.
FUEL PUMP VARIATIONS: Peter Smith says, “The pump motor is used on several cars including Volvo, but the
rotors are said to be different to provide different flows for different cars.” Just in case there is any misunderstanding,
let me make the implications here perfectly clear: the fuel pump is not an item that you should replace with a pump
from a different car just because it looks the same. If you install a pump with a lower flow rate, the car might run fine
at normal speeds but run lean when floored and the ECU is operating in open-loop fuelling mode. The result will be
burned pistons. There won’t be any warning prior to burned pistons.
FUEL PUMP UPGRADE: In 2005, the author picked up a flyer in an auto parts store touting a new line of Bosch fuel
pumps. Instead of the roller pump found in the XJ-S pump, this pump features a turbine pump. John Robison, who
works at Bosch, says “If I remember correctly, the impeller runs up around 30,000rpm.” Supposedly quieter,
supposedly more durable. And, judging by the illustrations, is about the same shape and size as the OEM Lucas pump.
So, if your pump dies, perhaps you’d be wise to seek out one of these newer design pumps. If it’s suitable for any EFI
automobile of similar horsepower and you can get it mounted and connected up, it should work fine. Bosch might even
provide a cross-reference listing new pumps for old cars.
FUEL COOLER: Many people see that the air conditioning circuit in the Jag includes a fuel cooler, and assume that
this is a high-performance trick. Dragsters often include an ice bucket in the engine compartment to cool the fuel on its
way to the engine to get more horsepower.
It’s a great idea, but unfortunately not the case. The fuel cooler in the Jag is in the return line going back to the tank.
The pump moves much more fuel than is normally needed and most of it recirculates. The fuel being heated while
passing through the engine compartment as well as the pumping energy itself would eventually heat up the fuel in the
tank significantly, possibly causing vapor lock problems and problems passing EPA emission requirements -- heated
fuel gives off more vapor. The cooler is to counteract the heating effect. This may help explain why the ventilation
system has the A/C running during most conditions.
Why Jaguar doesn’t put the cooler in the supply line and reap both benefits is anybody’s guess. Perhaps it’s more
difficult to make a cooler to operate at the higher fuel pressure on the supply side.
FUEL COOLER - CONVERTIBLE: According to Michael Neal: “This vapor lock problem was such a problem that
the convertibles were modified to keep the A/C compressor running all the time. The aerodynamics on the convertibles
caused the engine compartment to run even hotter than the coupes. With the A/C compressor running the fuel cooler
kept the fuel temp to a decent level.”
This author suspects aerodynamics had nothing to do with it. In the coupes, the A/C was always on anyway -- you
can’t live in there long without it. But with the convertible, you can turn the A/C off and put the top down.