JAC Truck HFC1061-1063-1083. Service Manual - part 4

98

NO.

Number of steel

plate spring

(front/rear)

Vehicle model

Engine model

Engine displacment

and power

(ml/kW)

Outside dimension

(Length伊width伊height)

渊mm冤

Axle distance

(mm)

15

9/12

HFC1061K9

CYQD32Tic

3153/101.5

6810伊1995伊2250

3815

13

9/12

HFC1061K8

CY4102BZLQ

3856/88

6810伊1995伊2250

3815

14 HFC1061K8R1

CY4102BZLQ

3856/88

6810伊1995伊2250

3815

9/12

16 HFC1061K9R1

CYQD32Tic

3153/101.5

6810伊1995伊2250

3815

9/12

17 HFC1063K

YZ4105QF

CY4105Q

4087/75
4087/74

6990伊2130伊2315

4105

9/12

OWNER爷S MANUAL for

HFC1061,HFC1063,HFC1083

series trucks

99

Tyre size

Maximum

speed

(km/h)

7.50-16

95

Wheel track
渊front/rear冤

(mm)

1665/1525

Total mass

(kg)

6125

Cab space

(people)

3 人

Curb mass

(kg)

2710

7.50-16

95

1665/1525

6125

3 人

2710

Approach an鄄
gle/departure

angle (毅)

23/14

23/14

Front suspen鄄

sion/rearsus

pension(mm)

1085/1910

1085/1910

7.50-16

1665/1525

6125

3 人

2710

95

23/14

1085/1910

7.50-16

1665/1525

6125

3 人

2710

23/14

1085/1910

95

8.25-16

1665/1600

6450

3 人

2650

24/15

1085/1915

95

 

NO.

Number of steel

plate spring

(front/rear)

18

9/12

Vehicle model

HFC1063KR1

Engine model

YZ4105QF

CY4105Q

Engine displacment

and power

(ml/kW)

4087/75
4087/74

Outside dimension

(Length伊width伊height)

渊mm冤

6990伊2130伊2315

Axle distance

(mm)

4150

19

9/12

HFC1063K1

YZ4108Q

4324/81

6990伊2130伊2315

4150

20 HFC1063K1R1

YZ4108Q

4324/81

6990伊2130伊2315

4150

9/12

21 HFC1063K2

CY4102BZQ

3856/81

6990伊2130伊2315

4150

9/12

22 HFC1063K2R1

CY4102BZQ

3856/81

6990伊2130伊2315

4150

9/12

23 HFC1063K4

CY4102BZLQ

3856/81

6990伊2110伊2260

4150

9/12

100

OWNER爷S MANUAL for

HFC1061,HFC1063,HFC1083

series trucks

101

Tyre size

Maximum

speed

(km/h)

8.25-16

95

Wheel track
渊front/rear冤

(mm)

1665/1600

Total mass

(kg)

6450

Cab space

(people)

3 人

Curb mass

(kg)

2650

8.25-16

95

1665/1600

6450

3 人

2630

Approach an鄄
gle/departure

angle (毅)

24/15

24/15

Front suspen鄄

sion/rearsus

pension(mm)

1085/1915

1085/1755

8.25-16

1665/1600

6450

3 人

2650

95

24/15

1085/1755

8.25-16

1665/1600

6450

3 人

2630

24/15

1085/1755

95

8.25-16

1665/1600

6450

3 人

2650

24/15

1085/1915

95

8.25-16

1665/1600

6325

3 人

2795

24/15

1085/1755

95

 

102

NO.

Number of steel

plate spring

(front/rear)

24

9/12

Vehicle model

HFC1063K4R1

Engine model

CY4102BZLQ

Engine displacment

and power

(ml/kW)

3856/88

Outside dimension

(Length伊width伊height)

渊mm冤

6990伊2110伊2260

Axle distance

(mm)

4150

25

9/12

HFC1063K5

CY4102BZQ

3856/88

6990伊2130伊2315

4150

26 HFC1063K5R1

CY4102BZQ

3856/88

6990伊2130伊2315

4150

9/12

27 HFC1063K6

YZ4105ZLQ

4087/90

6990伊2110伊2260

4150

9/12

28 HFC1063K6R1

YZ4105ZLQ

4087/90

6990伊2110伊2260

4150

9/12

29 HFC1083KR1

CA4DF2-13

44752/96

8390伊2270伊2360

4700

7/9+9

OWNER爷S MANUAL for

HFC1061,HFC1063,HFC1083

series trucks

103

Tyre size

Maximum

speed

(km/h)

8.25-16

95

Wheel track
渊front/rear冤

(mm)

1665/1600

Total mass

(kg)

6300

Cab space

(people)

3 人

Curb mass

(kg)

2825

8.25-16

98

1665/1600

6300

3 人

2630

Approach an鄄
gle/departure

angle (毅)

24/15

25/13

Front suspen鄄

sion/rearsus

pension(mm)

1085/1755

1085/1755

8.25-16

1665/1600

6300

3 人

2650

98

25/13

1085/1755

8.25-16

1665/1600

6325

3 人

2825

23/14

1085/1755

95

8.25-16

1665/1600

6325

3 人

2825

23/14

1085/1755

95

7.50-20

1830/1724

8480

3 人

4230

28/15

1165/2539

98

 

No.

Position to

lubricate

Lubricant

code

Lubricating

points/dosage

1 Transmission shaft

universal joint

G

3

2 Transmission

shaft spline

G

1

Add

Replace

3 Battery terminal

G

2

Add

Replace

Replace

4 Transmission

Z

6L(for

reference)

Add

Replace

Replace

5 Clutch master

cylinder oil cup

Y

0.5L

Replace once per year

6 Steering gear

Z

1

Add

Replace

7 Steering knuckle,

tie-rod ball pin

G

2 for each

Check

Add

Maintenance time渊type冤

Every day

1

st

class

2

nd

class

3

rd

class

Seasonal

8 Oil strainer element

1

Replace

Replace

9 Generator

G

2

Add

Appendix 2: Chassis lubrication

104

OWNER爷S MANUAL for

HFC1061,HFC1063,HFC1083

series trucks

No.

Position to

lubricate

Lubricant

code

Lubricating

points/dosage

10 Power steering

D

1

Add

Replace

Replace

11

Front尧rear wheel

rim bearing

ZL

2 for each

Replace

12 Shock absorber

Q

2

Add

13 Water pump bearing

G

1

Add

Add

14

Front bearing of trans鄄

mission primary shaft

(in the crankshaft)

G

1

15 Rear axle

Z

1

Add

Replace

16

Engine lubricating

system

1

Add

Replace

Replace

Maintenance time渊type冤

Every day

1

st

class

2

nd

class

3

rd

class

Seasonal

17

Rear cooling system

driving mechanism

ZL

2

Add

Replace

105

 

Appendix 3: Oil type in lubrication

Symbol in the table

Illustration

B

L-BCD4 Diesel engine oil GB11123渊Summer冤袁LECD30 Diesel engine oil GB11123渊Winter冤

J

15W/20 or 15W/40 Thickened oil

G

GB49 2# Calcium base grease

ZL

GB5671 Lithium base grease

Q

Half of HU-20# gasoline engine oil渊GB2537冤and half of 45# transformer oil渊GB2536冤

Y

Brake fluid JG3渊GB10830冤

Z

Medium-load vehicle gear oil渊GL-4冤85W/90

D

L-HM46渊GB11119冤(0益 above)袁antiwear hydraulic oil L-LM32渊GB11119冤(0益 below)

106

OWNER爷S MANUAL for

HFC1061,HFC1063,HFC1083

series trucks

Appendix 4: Tightening torques of main tightening parts渊for reference冤

No.

1
2
3
4
5
6
7

Name

Unit院N.M(KGLF.M)

Ball pin nuts of steering tie-rod

186依20渊19依2冤

Nuts connecting transmission and clutch casing

68.8-93.2渊7-9.5冤

Flange nuts of intermediate steering shaft

343-539渊35-55冤

Nuts on tyre

196-245渊20-25冤

Flange nuts of driving gear

220-250渊23-25.5冤

Fixing nuts of steering drag rod

441依49渊45依5冤

Front U-bolts

250

8

Rear U-bolts

350

9

Fixing nuts of steering gear

68.8-88.2渊7-9冤

10

Fixing nuts of steering bend arm

441依49渊45依5冤

11

Fixing nuts of steering wheel

49-78.4渊5-8冤

12

Flange of transmission

>166.7渊17冤

13

Nuts of pitman arm shaft

196-235.2渊20-24冤

107