JAC light truck HFC1045. Service Manual - part 5

Number of

leaf spring

(front/rear)

3+2/16

Tyre

specification

6.50-16

Tread

(Front/rear)

(mm)

Curb

weight

(kg)

2850-3010

3/16

6.50-16

2850-3010

Load

capacity

(kg)

1250

1250

GVW

(kg)

1580/1395

1580/1395

4295-4455

4295-4455

Approach/

Departure angle

(毅)

23/14

23/14

Front/rear
suspension

(mm)

Max. speed

1105/1567

95

1105/1567

95

3/16

11/9+7

6.50-16
7.00-16

1580/1395

3025

1270

4490

23/14

1105/1567

95

3/16

11/9+7

6.50-16
7.00-16

1580/1395

4490

1270

3025

23/14

1105/1567

95

3/16

11/9+7

6.50-16
7.00-16

1580/1395

4470

1255

3020

23/14

1105/1567

95

3/16

11/9+7

6.50-16
7.00-16

1580/1395

4470

1255

3020

23/14

1105/1567

95

No.

Vehicle model

Engine model

Usable dimension of body

(Length伊width伊height)

(mm)

Wheel base

(mm)

Contour dimension

(Length伊width伊height)

(mm)

Engine power

(ml/kW)

30

HFC5045XXYK2R1

Transport van

CYQD32T

CY4100ZLQ

3153/80.9

3707/70

5980伊1910伊2800

3825伊1810伊1750

3308

31

HFC5045XXYK2S

Transport van

4100QBZL

YZ4102ZLQ

3298/70
3432/70

5980伊1910伊2950

4150伊1810伊1850

3308

32

HFC5045XXYK2R1S

Transport van

4100QBZL

YZ4102ZLQ

3298/70
3432/70

5980伊1910伊2950

3825伊1810伊1850

3308

HFC1045

series trucks

130

131

Number of

leaf spring

(front/rear)

3/16

Tyre

specification

6.50-16

Tread

(Front/rear)

(mm)

Curb

weight

(kg)

3020

3/16

6.50-16

3020

Load

capacity

(kg)

1255

1255

GVW

(kg)

1580/1395

1580/1395

4470

4470

Approach/

Departure angle

(毅)

23/14

23/14

Front/rear
suspension

(mm)

Max. speed

1105/1567

95

1105/1567

95

3/16

6.50-16

1580/1395

3050

1310

4490

23/14

1105/1567

95

3/16

6.50-16

1580/1395

4490

1210

3050

23/14

1105/1567

95

No.

33

Vehicle model

HFC5045XXYK9

Transport van

Engine model

Usable dimension of body

(Length伊width伊height)

(mm)

4150伊1810伊1850

Wheel base

(mm)

3308

34

HFC5045XXYK9R1

Transport van

3825伊1810伊1850

3308

35

HFC5045XXYK9

Transport van

CYQD32Tic

4150伊1810伊1850

33008

Contour dimension

(Length伊width伊height)

(mm)

5980伊1910伊2950

5980伊1910伊2950

5980伊1910伊2950

Engine power

(ml/kW)

3153/101.5

36

HFC5045XXYK9R1

Transport van

CYQD32Tic

3153/101.5

5980伊1910伊2950

3825伊1810伊1850

3308

YZ4102ZLQ

CY4100ZLQ

CYQD32T

HFC4DA1-1

YZ4102ZLQ

CY4100ZLQ

CYQD32T

HFC4DA1-1

3432/70
3707/70

3153/80.9

2771/68

3432/70
3707/70

3153/80.9

2771/68

HFC1045

series trucks

132

133

Number of

leaf spring

(front/rear)

3+2/6
3+4/6

Tyre

specification

6.50-16

Tread

(Front/rear)

(mm)

Curb

weight

(kg)

3100

3+2/6

3+4/6

6.50-16

2800

Load

capacity

(kg)

530

1250

GVW

(kg)

1580/1395

1580/1395

4080

4440

Approach/

Departure angle

(毅)

23/14

13/14

Front/rear
suspension

(mm)

Max. speed

1105/1567

95

1105/1567

95

3/16

6.50-16
7.00-16

1580/1395

3520

780

4495

23/14

1105/1567

95

3/16

6.50-16
7.00-16

1580/1395

4495

780

3520

23/14

1105/1567

95

No.

37

Vehicle model

HFC5045XXYKRL

Transport van

Engine model

Usable dimension of body

(Length伊width伊height)

(mm)

3085伊1810伊1750

Wheel base

(mm)

3308

38

HFC5045XXYKRL1

Transport van

3080伊1810伊1750

3308

39

HFC5045XXYK3

Transport van

YZ4D30TC

4150伊1810伊1750

3308

Contour dimension

(Length伊width伊height)

(mm)

5980伊1910伊2850

5980伊1910伊2850

5980伊1910伊2850

Engine power

(ml/kW)

3000/75

40 HFC5045XXYK3R1

Transport van

YZ4D30TC

3000/75

5980伊1910伊2850

3825伊1810伊1750

3308

YZ4102QB

CY4102Q

YZ4102ZLQ
YZ4102ZLQ

4100QBZL

CYQD32T

YZ4102QB

4100QB-1A

CY4102Q

YZ4102ZLQ
YZ4102ZLQ

4100QBZL

CYQD32T

3432/70

3268/57.3

3432/70
3432/81
3298/70

3153/80.9

3432/63

3298/62.5
3268/57.3

3432/70
3432/81
3298/70

3153/80.9

HFC1045

series trucks

134

135

Number of

leaf spring

(front/rear)

3/16

Tyre

specification

6.50-16
7.00-16

Tread

(Front/rear)

(mm)

Curb

weight

(kg)

3300

3/16

6.50-16
7.00-16

3300

Load

capacity

(kg)

990

990

GVW

(kg)

1580/1395

1580/1395

4420

4420

Approach/

Departure angle

(毅)

23/14

23/14

Front/rear
suspension

(mm)

Max. speed

1105/1567

95

1105/1567

95

3+2/9+7
3+4/9+7

6.50-16

1580/1395

2370

1480

4045

23/14

1105/1567

95

3+2/9+7
3+4/9+7

6.50-16

1580/1395

4045

1480

2370

23/14

1105/1497

95

No.

41

Vehicle model

HFC5043CCYK8

Stake truck

Engine model

Usable dimension of body

(Length伊width伊height)

(mm)

4180伊1900伊400

Wheel base

(mm)

3308

42

HFC5043CCYK8R1

Stake truck

3850伊1900伊400

3308

43

HFC5045CCYK

Stake truck

YZ4102QB

4100QB-1A

CY4102Q

4D30Y渊B冤

4180伊1900伊400

3308

Contour dimension

(Length伊width伊height)

(mm)

5980伊2020伊2850

5980伊2020伊2850

5980伊2020伊2850

Engine power

(ml/kW)

3423/63

3298/63

3268/57

2977/46

44

HFC5045CCYKR1

Stake truck

YZ4102QB

4100QB-1A

CY4102Q

4D30Y渊B冤

3423/63

3298/63

3268/57

2977/46

5980伊2020伊2250

3850伊1960伊400

3308

YZ4102ZLQ

CY4100ZLQ

CYQD32T

HFC4DA1-1

4100QBZL

YZ4102ZLQ

CY4100ZLQ

CYQD32T

HFC4DA1-1

4100QBZL

3432/70

3707/70

3153/80.9

2771/68

3298/70
3432/70

3707/70

3153/80.9

2771/68

3298/70

渊郁冤Stake truck

HFC1045

series trucks

136

137

Number of

leaf spring

(front/rear)

3/16

Tyre

specification

6.50-16

Tread

(Front/rear)

(mm)

Curb

weight

(kg)

2370

3/16

3+2/16

6.50-16

2370

Load

capacity

(kg)

1480

1480

GVW

(kg)

1580/1395

1580/1395

4045

4045

Approach/

Departure angle

(毅)

23/14

23/14

Front/rear
suspension

(mm)

Max. speed

1105/1567

95

1105/1567

95

3/16

6.50-16

1580/1395

2370

1480

4045

23/14

1105/1567

95

3/16

6.50-16

1580/1395

4045

1480

2370

23/14

1105/1567

95

No.

45

Vehicle model

HFC5045CCYK2

Stake truck

Engine model

Usable dimension of body

(Length伊width伊height)

(mm)

4180伊1900伊400

Wheel base

(mm)

3308

46

HFC5045CCYK2R1

Stake truck

3850伊1900伊400

3308

47

HFC5045CCYK9

Stake truck

YZ4102ZLQ

CY4100ZLQ

CYQD32T

HFC4DA1-1

4180伊1900伊400

3308

Contour dimension

(Length伊width伊height)

(mm)

5980伊1910伊2850

5980伊1910伊2850

5980伊2020伊2850

Engine power

(ml/kW)

3432/70
3707/70

3153/80.9

2771/68

48

HFC5045CCYK9R1

Stake truck

YZ4102ZLQ

CY4100ZLQ

CYQD32T

HFC4DA1-1

3432/70
3707/70

3153/80.9

2771/68

5980伊2020伊2850

3850伊1900伊400

3308

CA498

CYQD32T

GW4D28

CA498

CYQD32T

GW4D28

3168/62.5
3153/80.9

2771/57

3168/62.5
3153/80.9

2771/57

HFC1045

series trucks

138

139

Number of

leaf spring

(front/rear)

3+2/16

Tyre

specification

6.50-16

Tread

(Front/rear)

(mm)

Curb

weight

(kg)

3045

Load

capacity

(kg)

990

GVW

(kg)

1580/1395

4165

Approach/

Departure angle

(毅)

23/14

Front/rear
suspension

(mm)

Max. speed

1105/1567

95

3/16

6.50-16

1580/1395

4165

990

3045

23/14

1105/1567

95

No.

49

Vehicle model

HFC5045XXBKS

Van-type truck

Engine model

Usable dimension of body

(Length伊width伊height)

(mm)

4150伊1810伊1750

Wheel base

(mm)

3308

Contour dimension

(Length伊width伊height)

(mm)

5980伊1910伊2800

Engine power

(ml/kW)

50

HFC5045XXBKR1S

Van-type truck

CYQD32T

CY4100ZLQ

4100QBZL

YZ4102ZLQ

3153/80.9

3707/70
3298/70
3432/70

5980伊1910伊2800

3825伊1810伊1750

3308

CYQD32T

CY4100ZLQ

4100QBZL

YZ4102ZLQ

3153/80.9

3707/70
3298/70
3432/70

渊V冤Van-type truck

HFC1045

series trucks

140

141

No.

51

Vehicle model

HFC5045XYZK

Mail car

Engine model

Usable dimension of body

(Length伊width伊height)

渊mm冤

4150伊1810伊1750

Contour dimension

(Length伊width伊height)

渊mm冤

5980伊1910伊2800

Engine power

(ml/kW)

52

HFC5045XYZKR1

Mail car

CA498

CYQD32T

3168/62.5
3153/80.9

5980伊1910伊2800

3825伊1810伊1750

CA498

CYQD32T

3168/62.5
3153/80.9

Wheel base

(mm)

3308

3308

Contour

dimension

(Length伊

width伊
height)

渊mm冤

3/16

3/16

渊VI冤Mail car

Tire

specification

6.50-16

Tread

(Front/rear)

(mm)

1580/1395

GVW

(kg)

Approach/

Departure

angle

(毅)

23/14

Curb

weight

(kg)

2850

Load

capacity

(kg)

4465

1420

Front/rear
suspension

(mm)

1105/1567

Max. Speed

Memo

95

HFC1045K1

special-

purpose

1008328

6.50-16

1580/1395

4465

1420

2850

23/14

1105/1567

95

HFC1045K1

R1special-

purpose

1008327

HFC1045

series trucks

142

143

89

峪尧Appendix

Appendix 1院Table of chassis lubrication
Appendix 2院Tightening torques of main tightening parts
Location of product scutcheon and VIN code

Main documents along with vehicle

145

No.

1

8

Position to lubricate

Transmission shaft gimbal

Oil strainer element

Lubricant

code

G

Lubricating

points/dosage

3

1

2

Transmission shaft spline

G

1

Add

3

Accumulator terminal

G

2

4

Transmission

Z

1.7-2L

5

Clutch master cylinder oil cup

Y

0.5L

6

Steering gear

Z

1

7

Steering knuckle, tie-rod ball pin

G

2 for each

Check

Add

Add

Add

Add

Replace

Replace

Replace

Every day 1

st

class 2

nd

class Seasonal

Maintenance time渊type冤

Replace one time per year

No.

9

Position to lubricate

Generator

Lubricant

code

G

Lubricating

points/dosage

2

Add

10

Power steering

D

1

11

Front尧rear wheel rim bearing

ZL

2 for each

12

Shock absorber

Q

2

13

Water pump bearing

G

1

14

Front bearing of transmission primary
shaft (in the crankshaft)

G

1

15

Rear axle

Z

1

Add

Add

Replace

Replace

Every day 1

st

class 2

nd

class

Seasonal

16

Engine lubricating system

1

Add

Replace Replace

Add

Add

Maintenance time渊type冤

Appendix 1 院

Table of chassis lubrication (for reference)

HFC1045

series trucks

146

147

Appendix 2院

Tightening torques of main tightening parts渊for reference冤

No.

1

2

3

4

5

6

7

Name

Unit院N.m(Kgf.m)

Nut connecting transmission and clutch casing

88.2-107.8(9-11)

Flange nuts of center transmission shaft

逸176.4(18)

Ball pin nuts of steering tie-rod

127-167(13-17)

Steering drop arm nuts

196.1-235.4(20-24)

Transmission flange nuts

逸166.6(17)

Driving gear flange nuts

245-274.4(25-28)

Tire nuts

196-245(20-25)

8

Front spring U-nuts

157-216(16-22)

9

Rear spring U-nuts

157-216(16-22)

10

Steering drop arm fixing nuts

441依49(45依5)

11

Steering bend arm fixing nuts

441依49(45依5)

12

Steering wheel fixing nuts

49-78.4(5-8)

13

Nut connecting transmission and clutch case

88.2-107.8(9-11)

I. Location of product em鄄
blem and VIN code

(1) Location of product scutcheon:
In proper position of exterior

side face of the rear side of the
frame right longeron. As shown in the
following diagram;
Please pay attention to find the spe鄄
cific location.

渊2冤Location of VIN code院 Steel seal
of VIN codes for special -purpose
chassis, cargo truck, van-type truck,
transport van and stake truck is
printed on exterior side face of frame
right longeron, rear side of the rear
bracket of the rear leaf spring (VIN
codes for other refitted vehicles can
be printed on position near the front
leaf spring at the premises that relia鄄
bility, safety and comfort of products

can be guaranteed)
Additionally, for trucks, of which total
masses are less than 3.5t, independent
scutcheons of VIN codes are pasted
on the instrument panel near the col鄄
umn. Refer to the above diagram.
渊3冤Any user who use JAC complete
vehicle or chassis should not change
scutcheons or symbols adopted by
JAC. Otherwise, the user will take all
responsibility.

Product scutcheon

position to paste
independent
small scutcheon

Position to paste
the scutcheon

Independent small scutcheon

HFC1045

series trucks

148

149

域. Location of engine em鄄
blem

Notes: The emblem is stuck to the up鄄
per side
or side face of the cylinder cover.
Engine model, serial number,
declared power, declared speed,
and producing date etc. are
all marked on the emblem. Please
pay attention to find
its specific location for convenient
maintenance consideration.
The location is shown in the picture
right above.

Main documents along with vehicle

1尧叶Instruction for trucks of HFC1045 series曳

2尧叶Instruction of engine using曳

3尧Certificate of quality

4尧Emblems of JAC trucks are at the right side of the longeron of frame front suspension.

HFC1045

series trucks

150

151