Content .. 170 171 172 173 ..

Engine JAC HFC4DA1-2C. Manual - part 172

BG Body

Body

Body Glass

Glass

- 21 -

Removal/Installation

Double-open

Double-open back

back

back door

door

door glass

glass

Prepare repair kit, with the following articles
included:

Sea

lant

(carbamic

acid

ethyl ester adhesive)

Cleaner

Primer

Cloth

Wool brush

Felt

Mat

Nozzle

Note:

Note: An additional tube of sealant may be applied.

Install the precise cutting blade (24mm hook type
blade) onto the cutter.

Warning:

When using tools for cutting glasses, please wear gloves
and goggles to avoid being injured by glass fragments
generated during cutting.

Attention:

In case of the windshield to be reused, it is prohibited to
use cutter or electric cutting tools.

Remove the double-open back door glass seal.

Cut the glass sealant in the direction shown in
figure.

BG Body

Body

Body Glass

Glass

- 22 -

Removal/Installation

Double-open

Double-open back

back

back door

door

door glass

glass

Note:

Don’t

contact

the

already

trimmed

surface;

otherwise, bonding effect of new sealant may be
influenced.
1.

Trim the side grooves.

�

Install the precise cutting blade.

Trim the polyurethane sealant remained on grooves
carefully, with polyurethane sealant in thickness of
1mm left on the body for side trimming.

Wipe the glass clean.

Trim the polyurethane sealant remained on window

carefully, with polyurethane sealant in thickness of
1mm left on the glass for side trimming.

Caution:

Glass primer contains solvent that can make the primer
hardened after volatilization but also can soften the
surface

coat of

synthetic

paint;

therefore,

“ZK”

polypropylene surface paint mixed with hardener should
be applied around the window.

Install the glass.

�

Mount the glass in place with center aligned.

�

Adjust glass based on window groove height to
ensure proper alignment. Adjust when necessary.

�

Press the glass tightly into the sealant from center
part gradually to both sides.

Note:

Park the vehicle in the place with ambient

temperature of zero degree and don’t drive it 24h before
complete curing of carbamic acid ethyl ester adhesive.
The curing time is determined by temperature and
humidity, which is prolonged in case of low temperature
and humidity.

Install remaining parts in reverse order of removal.

BD Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors and

and

and Front

Front

Front Compartment

Compartment

Compartment Cover

Cover

- 23 -

Front/Rear

Front/Rear Doors

Doors

Doors and

and

and Front

Front

Front Compartment

Compartment

Compartment Cover

Cover

Applied models: SUNRAY products manufactured by JAC

Subject

Page

Instruction

Instruction and

and

and Operation

Operation

Front compartment cover............................................................................................................................................... 24

Removal/Installation

Front compartment cover............................................................................................................................................... 25
Radiator core bracket..................................................................................................................................................... 28
Compartment cover release cable.................................................................................................................................. 29
Right front door..............................................................................................................................................................31
Left front door................................................................................................................................................................ 34
Door outer handle...........................................................................................................................................................37
Door lock cylinder......................................................................................................................................................... 39
Left front door lock body............................................................................................................................................... 41
Right front door lock body............................................................................................................................................. 44
Door seal........................................................................................................................................................................ 46
Double-open back door.................................................................................................................................................. 47
Double-open back door outer handle............................................................................................................................. 50
Double-open back door latch......................................................................................................................................... 52
Double-open back door lock and drive rod.................................................................................................................... 53
Double-open back door lock.......................................................................................................................................... 55
Double-open back door seal...........................................................................................................................................57

BD Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors and

and

and Front

Front

Front Compartment

Compartment

Compartment Cover

Cover

- 24 -

Instruction

Instruction and

and

and Operation

Operation

Front

Front compartment

compartment

compartment cover

cover

Content .. 170 171 172 173 ..