Iveco Daily Euro 4. Manual - part 199
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86011
86012
Use suitable pincers to loosen the retainer clamps (2 and 4),
remove the protective boot (3) from the power steering box
(1) and move it aside to access the steering linkage connection
(5) to the rack rod.
Tighten the rack rod (2) in a vice with lead covered jaws,
loosen the joint (3) and remove the steering linkage (4).
Remove the o-ring (1). Repeat the operations to remove the
opposite steering linkage. Follow the removal/refitting
operations described in the respective sections to reuse ball
joints.
Reassemble by reversing the disassembly sequence; observe
the following precautions:
- replace o-rings (1) and clamps (2 and 4) with new parts;
- lubricate (
→) protective boot (3) seats on power steering
unit (10) to facilitate assembly of the boots;
- tighten steering linkage joints (5) at 100
± 10 Nm (10 ±
1 kgm).
POWER STEERING SYSTEM SPARE PARTS
1. O-ring - 2. Clamp - 3. Protective boot - 4. Clamp -
5. Steering linkage - 6. Nut - 7. Head - 8. Tube - 9. Tube -
10. Power steering unit - 11. Rubber bushing.
Figure 23
Figure 24
Figure 25
Do not take the rack rod (2) to end of stroke after
removing the linkage (4) to avoid damaging the
power steering o-rings.
Refitting
Rubber bushing replacement procedure
Use a suitable ram to remove/refit rubber bushings (11).
Steering linkage replacement
Removal
26
STEERING GEAR
D
AILY
E
URO
4