Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 703

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 703

 

 

5D–1

PARKING BRAKE

TROOPER

BRAKES

PARKING BRAKE SYSTEM

CONTENTS

Service Precaution

5D–1

. . . . . . . . . . . . . . . . . . . . . . 

General Description

5D–1

. . . . . . . . . . . . . . . . . . . . . 

Operation

5D–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parking Brake Lever and Front Cable

5D–3

. . . . . . 

Parking Brake Lever, Front Cable and
 Associated Parts

5D–3

. . . . . . . . . . . . . . . . . . . . . . 

Removal

5D–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

5D–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parking Brake Rear Cable

5D–5

. . . . . . . . . . . . . . . . 

Parking Brake Rear Cable and
 Associated Parts

5D–5

. . . . . . . . . . . . . . . . . . . . . . 

Removal

5D–5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

5D–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

5D–7

. . . . . . . . . . . . . . . . . . 

Parking Brake Adjustment

5D–7

. . . . . . . . . . . . . . . . 

Main Data and Specifications

5D–8

. . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

General Description

Pulling up the parking brake lever by hand will set the
parking brake. Once pulled up, the lever is held by a
ratchet–type lock until it is released. The position of the
lever is transmitted through cable/lever systems to the
rear wheels. These parts are designed in order to obtain
sufficient braking force when parking on slopes. When the
parking brake is set, or when the ignition switch is in the
“ON” position, the brake warning light illuminates.
The rear wheel parking brake is a duo–servo brake
(mechanical inside expansion type) built into the rear disc
brake. Parking brake adjustment is made through the
adjusting hole bored through the back plate. Adjust the
parking brake lever stroke to six or seven notches. Refer
to “Parking Brake Adjustment” in this Section.

SECTION

5D–2 PARKING BRAKE

Operation

C05RW003

Legend

(1) Strut
(2) Fulcrum B
(3) Parking Lever
(4) Secondary Shoe
(5) Adjusting Screw Notch

(6) Parking Cable Guide
(7) Primary Shoe
(8) Parking Brake Cable Guide
(9) Adjusting Hole Plug

(10) Adjusting Screw Notch

(11) Shoe Expanding Direction

When pulled in the direction “A”, the parking lever presses
the secondary shoe against the brake drum using the
lever/shoe joint “B” as a fulcrum and pushes the strut in
the direction “C”. The strut ,in turn, presses the primary
shoe against the brake drum. Counter force “D” to the
primary shoe is transmitted again to the secondary shoe
through the fulcrum “B”. The secondary shoe contacts the
drum thereby producing braking effect. Clearance which
may result from worn parking brake shoe lining can be
adjusted by turning the adjusting screw. Refer to “Parking
Brake Adjustment” in this Section.

5D–3

PARKING BRAKE

Parking Brake Lever and Front Cable

Parking Brake Lever, Front Cable and Associated Parts

311RW001

Legend

(1) Parking Brake Lever
(2) Bolt
(3) Adjusting Nut

(4) Equalizer
(5) Parking Brake Front Cable
(6) Switch Connector

Removal

1. Remove adjusting nut (3).
2. Remove equalizer (4).

311RX001

5D–4 PARKING BRAKE

3. Remove center console.

(Refer to Section 10 “Body”.)

4. Remove bolts.
5. Disconnect switch connector.
6. Remove parking brake lever.
7. Remove parking brake front cable.

Installation

1. Install parking brake front cable.
2. Install parking brake lever and apply grease (BESCO

L–2 or equivalent) to front cable contact point.

3. Reconnect switch connector.
4. Install bolts and tighten the parking brake lever fixing

bolt to the specified torque.

Torque : 15 N·m (11 lb ft)

5. Install center console.

(Refer to Section 10 “Body”.)

6. Install equalizer.
7. Install adjusting nut and adjust the parking brake

lever. (See “Parking Brake Adjustment” in this
section.)

 

 

 

 

 

 

 

Content   ..  701  702  703  704   ..