Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 391

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 391

 

 

6F–2

ENGINE EXHAUST (6VE1 3.5L)

General Description

150RW023

When inspecting or replacing exhaust system
components, make sure there is adequate clearance
from all points on the underbody to prevent overheating
the floor pan and possible damage to the passenger
compartment insulation and trim materials.

Check complete exhaust system and nearby body areas
and rear compartment lid for broken, damaged, missing
or mispositioned parts, open seams, holes, loose
connections or other deterioration which could permit
exhaust fumes to seep into the rear compartment or
passenger compartment. Dust or water in the rear
compartment may be an indication of a problem in one of
these areas. Any faulty areas should be corrected
immediately.

Hangers

Various types of hangers are used to support exhaust
system(s). These include conventional rubber straps,
rubber rings, and rubber blocks.

The installation of exhaust system supports is very
important, as improperly installed supports can cause
annoying vibrations which can be difficult to diagnose.

Three Way Catalytic Converter

The three way catalytic converter is an emission control
device added to the exhaust system to reduce pollutants
from the exhaust gas stream.

CAUTION: The catalytic converter requires the use
of unleaded fuel only.
Periodic maintenance of the exhaust system is not
required. If the vehicle is raised for other service, it is
advisable to check the condition of the complete exhaust
system.
A dual bed monolith catalytic converter is used in
combination with three way catalytic converter.

Catalytic Converter Types:
Three way (Reduction/Oxidation) catalyst
The catalyst coating on the three way (reduction)
converter contains platinum and rhodium which lowers
the levels of nitrous oxide (NOx) as well as hydrocarbons
(HC) and carbon monoxide (Co).

Gasket

The gasket must be replaced whenever a new exhaust
pipe, muffler or catalytic converter is installed.

6F–3

ENGINE EXHAUST (6VE1 3.5L)

Three Way Catalytic Converter RH and Forked Exhaust Pipe

Three Way Catalytic Converter RH and Forked Exhaust Pipe and Associated
Parts

150RY00003

Legend

(1) Front Exhaust Pipe Assembly Fixing Nuts
(2) O

2

 Sensor Terminal Connector

(3) Three Way Catalytic Converter RH
(4) Mounting Rubber
(5) Forked Exhaust Pipe Fixing Bolts

(6) O

2

 Sensor Terminal Connector

(7) Forked Exhaust Pipe
(8) Forked Exhaust Pipe Fixing Nuts
(9) Exhaust Silencer Fixing Nuts

(10) Forked Exhaust Pipe Fixing Bolts

Removal

1. Disconnect battery ground cable.
2. Lift up the vehicle and support with suitable safety

stands.

3. Disconnect O

2

 sensor harness connectors (2) (6).

4. Remove the forked exhaust pipe fixing bolts and nuts

(5) (8) (10) and the exhaust silencer fixing nuts (9),
then remove the forked exhaust pipe (7) and the
mass damper.

5. Remove the front exhaust pipe assembly fixing nuts

(1) and the mounting rubber (4), then remove the
three way catalytic converter (3).

Installation

1. Install the three way catalytic converter (3) and the

mounting rubber (4), and tighten the fixing nuts (1) to
the specified torque.

Torque
Nuts : 67 N·m (49 lb ft)

2. Install the forked exhaust pipe (7), and tighten the

fixing bolts (5) & nuts (8) (9) to the specified torque.

Torque
Bolts&Nuts : 43 N·m (32 lb ft)
Nuts : 43 N·m (32 lb ft)

3. Connect the O

2

 sensor connectors (2) (6).

6F–4

ENGINE EXHAUST (6VE1 3.5L)

Three Way Catalytic Converter LH and Forked Exhaust Pipe

Three Way Catalytic Converter LH and Forked Exhaust Pipe and Associated
Parts

150RY00004

Legend

(1) Forked Exhaust Pipe Fixing Bolts
(2) Forked Exhaust Pipe
(3) Forked Exhaust Pipe Fixing Nuts
(4) Exhaust Silencer Fixing Nuts
(5) Forked Exhaust Pipe Fixing Bolts

(6) Mounting Rubber
(7) O

2

 Sensor Terminal Connector

(8) Three Way Catalytic Converter LH
(9) O

2

 Sensor Terminal Connector

(10) Front Exhaust Pipe Assembly Fixing Nuts

Removal

1. Disconnect battery ground cable.
2. Lift up the vehicle and support with suitable safety

stands.

3. Disconnect O

2

 sensor harness connectors (7) (9).

4. Remove the forked exhaust pipe fixing bolts and nuts

(1) (3) (5) and the exhaust silencer fixing nuts (4), then
remove the forked exhaust pipe (2).

5. Remove the front exhaust pipe assembly fixing nuts

(10) and the mounting rubber (6), then remove the
three way catalytic converter (8).

Installation

1. Install the three way catalytic converter (8) and the

mounting rubber (6), and tighten the fixing nuts (10) to
the specific torque.

Torque
Nuts: 67 N·m (49 lb ft)

2. Install the forked exhaust pipe (2) and tighten the

fixing bolts (1) (5) and nuts (3) (4)  to the specified
torque.

Torque
Bolts&Nuts: 43 N·m (32 lb ft)
Nuts: 43 N·m (32 lb ft)

3. Connect the O

2

 sensor connectors (7) (9).

6F–5

ENGINE EXHAUST (6VE1 3.5L)

Forked Exhaust Pipe

Forked Exhaust Pipe and Associated Parts

150RY00005

Legend

(1) Forked Exhaust Pipe Fixing Bolts
(2) Forked Exhaust Pipe

(3) Forked Exhaust Pipe Fixing Nuts
(4) Exhaust Silencer Fixing Nuts
(5) Forked Exhaust Pipe Fixing Bolts

Removal

1. Disconnect battery ground cable.
2. Lift up the vehicle and support with suitable safety

stands.

3. Remove the forked exhaust pipe fixing bolts & nuts

(1) (3) (5) and the exhaust silencer fixing nuts (4), then
remove the forked exhaust pipe (2).

Installation

1. Install the forked exhaust pipe (2),  and tighten the

fixing bolts (1) (5) and the nuts (3) (4)  to the specified
torque.

Torque
Bolts&nuts : 43 N·m (32 lb ft)
Nuts : 43 N·m (32 lb ft)

 

 

 

 

 

 

 

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