Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1650

8F–42

BODY STRUCTURE

740RW038

13. Remove the passenger air bag (1).

• Remove the four fixing nuts.

CAUTION:  For precautions on installation or
removal of SRS – air bag system, refer to
Supplemental Restraint System in Restraint section.

827RY00004

14. Remove the vent duct assembly.

• Remove the five fixing screws.

15. Remove the passenger lower bracket.

• Remove the three screws.

16. Remove the glove box side reinforcement.

17. Remove the instrument upper reinforcement.

• Remove the nine screws.

18. Remove the instrument panel center reinforcement.

• Remove the six screws.

19. Remove the instrument panel harness assembly

(1).

• Remove the clips.

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20. Remove the instrument panel stays.

• Remove the two fixing nuts and two fixing bolts

for each bracket.

21. Remove the cross beam.

• Remove the five fixing nuts, two fixing bolts

(upper) and six fixing bolts (lower).

740R200043

Installation

To install, follow the removal steps in the reverse order,
noting the following point.

1. Adjust the control cable.

• Refer to Control Lever Assembly in Heating,

Ventilation and Air Conditioning (HVAC) section.

BODY STRUCTURE

8F–43

Front Door Assembly

Parts Location

630RW002

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Removal

1. Disconnect the battery ground cable.

2. Apply a setting mark on the body side hinge.

3. Remove the door check arm pin.

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Legend

(1) Front Door Assembly
(2) Lower Hinge Bolt

(3) Door Harness Connection
(4) Door Check Arm Pin
(5) Upper Hinge Bolt

8F–44

BODY STRUCTURE

4. Remove the upper and lower hinge bolts.

• Position a wood block under the door for

protection and support the door assembly with
hands during removal or installation.

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5. Remove the door harness connection.

• Pull the door harness grommet out in order to

disconnect the harness connection.

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6. Remove the front door assembly.

Installation

To install, follow the removal steps in the reverse order,
noting the following points:

1. Align the door fitting to the body.

• Check the fender and front door (3).

Clearance: 5.0 mm (0.196 in)

Height (step): Flush

• Check the front door and rear door (2).

Clearance: 6.0 mm (0.23 in)

Height (step): Flush

• Check the rear door and body (1) (4).

Clearance: 5.0 mm (0.196 in)

Height (step): Flush

Adjust clearance with door hinges.
Adjust height (step) by tapping on the fender
lightly with a rubber hammer.

610RY00003

2. Tighten the door hinge bolts to the specified torque.

Torque : 34 N·m (25 lb ft)

3. Apply chassis grease to the door check arm pin and

the door hinge moving surface.

BODY STRUCTURE

8F–45

Rear Door Assembly

Parts Location

650R100001

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Removal

1. Disconnect the battery ground cable.

2. Apply a setting mark on the body side hinge.

3. Remove the door check arm pin.

630RW003

4. Remove the upper and lower hinge bolts.

• Position a wood block under the door for

protection and support the door assembly with
hands during removal or installation.

650R100002

Legend

(1) Rear Door Assembly
(2) Lower Hinge Bolt

(3) Door Harness Connection
(4) Door Check Arm Pin
(5) Upper Hinge Bolt