Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1594

7B–12

MANUAL TRANSMISSION

4. Install the transmission to the engine.

Tighten the transmission nuts and bolts as shown in
the figure.

225RY00006

MANUAL TRANSMISSION

7B–13

225R100001

5. Apply a force of 59 – 78 N (13.2 – 17.6 lb) to the tip of

the shift fork in the direction of the transmission to
engage the clutch pressure plate and release
bearing.

NOTE: A click sound is heard when the release bearing
and the tip of the diaphragm spring engage each other.
Check to see if they are securely engaged by pushing the
tip of the shift fork toward the engine side while applying
a force of about 25 N (5.5 lb).  If the shift fork will not
move, then they are securely engaged.

220RS006

7B–14

MANUAL TRANSMISSION

6. Install flywheel under cover(19).  6VD1 engine 3

pieces, HEC engine 1 piece.

Torque: 8 N·m (69 lb in)

7. Install starter(18).

Torque: 40 N·m (30 lb ft)

8. Install third crossmember(17).

Torque: 50 N·m (37 lb ft)

9. Install engine rear mount nuts(16).

Torque: 40 N·m (30 lb ft)

Remove the transmission jack from transmission
side.

10. Apply grease to top hole portion of the shift fork.

Install slave cylinder(14) and flexible hose fixing
bracket (Y22SE engine).

Torque: 43 N·m (32 lb ft)

220RS007

Legend

(1) Apply Grease

11. Install clutch dust covers(15) to clutch housing (6VD1

engine).

Torque: 6 N·m (52 lb in)

12. Connect transmission harness connectors and clip.

Connector: transfer switch (4X4), 2–4 actuator (4X4),
car speed sensor, 1–2 and 3–4 indicator switch.

13. Install bracket and transmission harness clamps(12)

to the transmission case.

14. Install harness heat protector(13) (6VD1 engine).
15. Connect fuel pipe to transmission side.

220RW046

220RW047

MANUAL TRANSMISSION

7B–15

16. Install fuel pipe heat protector(11) and clip.

141RW004

17. Install center exhaust pipe(10) (6VD1 engine).

Torque: 43 N·m (32 lb ft)

150RW008

18. Install front(9) (4X4) and rear propeller shaft(8).

Torque: 63 N·m (46 lb ft)

19. Install transfer protector(6) (4X4) and fairing plate(7).

Lower the vehicle.

150RW006

20. Install gear control lever(5) and transfer control

lever(5) (4X4).

21. Install grommet assembly(4).
22. Install center console(3), rear console and lower

cluster assembly.

23. Install transfer control lever knob(2) (4X4) and gear

control lever knob(1).

24. Connect battery ground cable.