Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1224

 

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Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Manual - part 1224

 

 

6C–8

ENGINE FUEL (Y22SE 2.2L)

NOTE:  Do not use tools of any kind. Only use bare
hands when disconnecting the connector. Use a
lubricant (light oil) and/or push and pull the connector
until the pipe is disconnected.

Cover the connectors with a plastic bag after
disassembly to prevent dirt and water from entering.

141R100028

Reuse of Quick–Connector

• Replace the port and connector if a scratch, dent or

crack is found.

• Clean the fuel pipe of any dirt particles before

installing. The Pipe end must be free of defects (i.e.,
scratch, rust and dent) before fuel pipe installation or
poor sealing may occur. Replace the fuel pipe if
damaged.

• After cleaning the pipe, insert it straight into the

connector until it clicks. After it clicks, try pulling it out
to make     sure that it is not drawn and is securely
locked.

140R100036

Assembling Advice

Immediateld install the pipe after applying light engine
oil onto pipe for easier assembly. The pipe must be
clean of dirt when installing pipe or poor sealing may
occur.
Test/Inspection After Assembling

1. Reconnect the battery ground cable.

2. Turn the ignition key to the “ON” position and listen

for pump start–up. Fuel pressure will increase   as
soon as the fuel pump is actuated. Inspect for fuel
leak.

3. Perform step 2 a few times to make sure there are

no fuel leakage.

4. Start the engine and observe engine idle speed. The

fuel injection system may run poorly if dirt   had
entered the system during the repair.

Fuel Pump Relay

General Description

In order to control the FPS assembly operation, the FPS
relay is provided. When the starter switch is turned to
“ON” position, the FPS relay operates the FPS for 2
seconds.
When it is turned to “START” position, the Engine
Control Module receives the reference pulse from the
Ignition Control Module and it operates the relay, again
causing the FPS assembly to feed fuel.

ENGINE FUEL (Y22SE 2.2L)

6C–9

Fuel Tank

Fuel Tank and Associated Parts

140R200025

EndOFCallout

Removal

CAUTION:  When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section “Driveability and Emission”.

1. Drain the fuel from the fuel tank, refer to the “Fuel

Pump Flow Test” in this section.

2. Disconnect battery ground cable.

3. Loosen fuel filler cap for reduce the pressure in fuel

tank.

4. Support underneath of the fuel tank assembly (1)

with a lifter.

5. Disconnect fuel feed hose (7) and fuel return hose

(8) near the fuel filter.

NOTE:  Plug both ends of the fuel hoses to prevent fuel
leakage.

6. Disconnect fuel filler hose (4) and fuel breather hose

(5) and fuel evapo hose (6) at the fuel filler neck.

NOTE:  Cover fuel hoses to prevent any dust entering.

7. Remove the five fuel tank assembly fixing bolts (2)

and one nut (3).

8. Lower the tank and disconnect the wiring

connectors (9,10).

Installation

1. Raise the fuel tank assembly and connect the wiring

connectors (9,10).

2. Install fuel tank assembly along with protectors and

tighten the five fixing bolts (2) and a nut (3) to the
specified torque.

Torque: 68 N·m (50 lb ft)

Legend

(1) Fuel Tank Assembly
(2) Fuel Tank Fixing Bolt (QTY: 5)
(3) Fuel Tank Fixing Nut (QTY: 1)
(4) Fuel Filler Hose
(5) Fuel Breather Hose

(6) Fuel Evapo Hose
(7) Fuel Feed Hose
(8) Fuel Return Hose
(9) Tank Pressure Sensor Connector

(10) Fuel Feed Pump Connector

6C–10

ENGINE FUEL (Y22SE 2.2L)

3. Connect fuel filler hose (4), fuel breather hose (5),

evapo hose (6), and clip them firmly.

4. Connect fuel feed hose (7), fuel return hose (8), and

clip them firmly.

5. Tighten fuel filler cap until at least three clicks are

heard.

6. Connect battery ground cable.

Fuel Gage Unit

Removal and Installation

Refer to “Fuel Pump” in this section for removal and
installation of the fuel gauge unit since the fuel gauge
unit is linked to the fuel pump and sender.

Fuel Filler Cap

General Description

A vacuum valve and pressure valve are built into the
fuel filler cap which adjusts the fuel pressure in the fuel
tank to prevent fuel tank damage.

140R100029

EndOFCallout

Inspection

The fuel filler cap must be inspected for seal condition.
The fuel filler cap must be replaced if found   defective.

CAUTION:  
A replacement fuel filler cap must be the same as
the original. The fuel filler cap valve was designed
primarily for this application and must be replaced
with the same type or decreased engine
performance may occur.

Legend

(1) Vacuum Valve
(2) Pressure Valve
(3) Seal Ring

ENGINE FUEL (Y22SE 2.2L)

6C–11

Main Data and Specifications

Torque Specification

140R200022

Special Tool

ILLUSTRATION

TOOL NO.

TOOL NAME

J–39765

Remover; fuel pump 

retainer

 

 

 

 

 

 

 

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