Isuzu Trooper (1998-2002 year). Manual - part 1031

8F–52

BODY STRUCTURE

Cross Beam Assembly

Parts Location

This illustration is based on RHD and W/SRS

740RW100

Legend

(1) Instrument Panel Assembly
(2) Cross Beam Assembly
(3) Side Support Bracket Assembly (RH)
(4) Brake Pedal Mounting Bracket Assembly

(5) Steering Support Bracket Assembly
(6) Instrument Panel Center Bracket
(7) Side Support Bracket Assembly (LH)
(8) Steering Column Fixing Bolts
(9) Cross Beam Center Bracket

Removal

1. Disconnect battery ground cable.
2. Remove instrument panel assembly.

D

Refer to Instrument Panel Assembly in this section.

3. Remove side support bracket assembly (LH/RH).

D

Remove the 4 fixing bolts on both sides.

4. Remove cross beam center bracket

D

Remove 2 fixing nuts.

5. Remove instrument panel center bracket.

D

Disconnect the PCM and EBCM connector.

D

Remove the DERM (SRS) with 3 fixing nuts.

CAUTION: For precautions on installation or
removal of SRS — air bag system, refer to
Supplemental Restraint System (SRS) — AIR BAG in
Restraint section.

D

Remove the 2 fixing nuts (upper) and the 4 fixing
bolts (lower).

8F–53

BODY STRUCTURE

740RW101

6. Remove steering column fixing bolts.

D

Remove 2 fixing bolts.

431RW007

7. Remove brake pedal mounting bracket assembly.

D

Disconnect the 2 brake pedal mounting bracket
assembly fixing nuts, and remove the antitheft
controller.

D

Disconnect the brake pedal link and the brake
switch, and remove the 4 fixing bolts and the nuts
on the bracket.

310RW014

8. Remove steering support bracket assembly.

D

Remove the 2 fixing bolts (upper side) (1) and the 3
fixing nuts (lower side) (2). 

740RW102

9. Remove cross beam assembly.

D

Disconnect the harness clips from the crossbeam
assembly, and remove 2 fixing bolts on both sides
and 2 fixing nuts in the center.

Installation

To install, follow the removal steps in the reverse order.

8F–54

BODY STRUCTURE

Front Door Assembly

Parts Location

630RS001

Legend

(1) Door Check Arm Pin
(2) Front Door Assembly

(3) Door Hinge Assembly
(4) Hinge Bolt
(5) Door Harness Connection

Removal

1. Disconnect the battery ground cable.
2. Remove door check arm pin (1).

630RS002

3. Remove hinge bolt.

D

Align the hinge bolt to the door side hinge and put a
marker on it.

4. Remove door harness connection (2).

D

Pull the door harness grommet out in order to
disconnect the harness connection.

810RS001

5. Remove front door assembly.

Installation

To install, follow the removal steps in the reverse order,
noting the following points:

1. Align the door fitting to the body by referring to Body

Dimensions in this section.

2. Tighten the door hinge bolts to the specified torque.

Torque : 34  N

•

m (3.5kg·m/25  lb ft)

3. Apply chassis grease to the door check arm pin and

the door hinge moving surface.

8F–55

BODY STRUCTURE

Rear Door Assembly

Parts Location

650RW007

Legend

(1) Door Check Arm Pin
(2) Door Harness Connection

(3) Rear Door Assembly
(4) Hinge Bolt

Removal

1. Disconnect the battery ground cable.
2. Apply a setting mark on the body side hinge.
3. Remove door check arm pin (1).

630RS002

4. Remove hinge bolt.

D

Open the front door and remove the body side hinge
bolts (2).

650RS002