Isuzu N-Series. Manual - part 977

 

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Isuzu N-Series. Manual - part 977

 

 

CAB AND CHASSIS ELECTRICAL 8-13

Fusible Link
The fusible link is primarily used to protect circuits where
high amounts of current flow and where is would not be
practical to use a fuse. For example, the starter circuit.
When a current overload occurs, the fusible link melts
open and interrupts the flow of current so as to prevent
the rest of the wiring harness from burning.
Determine the cause of the overload before replacing
the fusible link. The replacement fusible link must have
the same amperage specification as the original fusible
link.
Never replace a blown fusible link with fusible link of a
different amperage specification. Doing so can result in
an electrical fire or other serious circuit damage.
A blown fusible link is easily identified.

Fusible Link Specifications

Circuit Breaker
The circuit breaker is a protective device designed to
open the circuit when a current load is in excess of rated
breaker capacity. If there is a short or other type of over-
load condition in the circuit, the excessive current will
open the circuit between the circuit breaker terminals.
The reset knob pops out when the circuit is open. Push
the reset knob in place to restore the circuit after repair-
ing it.

Relay
Battery and load location may require that a switch be
placed some distance from either component. This
means a longer wire and a higher voltage drop 1.
The installation of a relay between the battery and the
load reduces the voltage drop 2.
Because the switch controls the relay, amperage
through the switch can be reduced.

N8A0027E

Type

Rating

Case Color

Maximum Circuit Current (A)

Connector

30 A

Pink

15

Connector

40 A

Green

20

Bolted

50 A

Red

25

Bolted

60 A

Yellow

30

Bolted

80 A

Black

40

N8A0028E

N8A0029E

8-14 CAB AND CHASSIS ELECTRICAL

Relay Specification, Configuration and Inspection

Name/

Color

Rated voltage/

Coil resistance 

Internal circuit

Name/

Color

Rated voltage/

Coil resistance 

Internal circuit

MR5C

(1T)/

Black

12 V/

Approx. 90 

Minimum

operating

voltage: 7 V

at 25

°C (77°F)

MR82C/

White

label

12 V/

Approx. 23 

Minimum

operating

voltage: 7 V

at 20

°C (68°F)

MR5C

(1T)/

Brown

12 V/

Approx. 90 

Minimum

operating

voltage: 10.5 V

at 25

°C (77°F)

MR5C

(1T)/

Green

24 V/

Approx. 266 

Minimum

operating

voltage: 16 V

at 25

°C (77°F)

MR82C/

Green

label

24 V/

Approx. 100 

Minimum

operating

voltage: 16 V

at 20

°C (68°F)

MR5C

(1T)/

Grey

24 V/

Approx. 266 

Minimum

operating

voltage: 20 V

at 25

°C (77°F)

(connector face)

(connector face)

Inspec-

tion

The 
way

Check to see if
there is any conti-
nuity between the
relay terminals.

Inspec-

tion

The 
way

Check to see if
there is any conti-
nuity between the
relay terminals.

Result

(When no voltage is
applied relay terminals 2
-4)
3 -5 

→ continuity

1 -5 

→ No continuity

Inspection

Result

(When no voltage is
applied relay terminals 4
-5)
2 -3 

→ No continuity

Normal

Normal

Abnormal

(When minimum operat-
ing voltage is applied
relay terminals between
2 -4)
3 -5 

→ continuity

1 -5 

→ No continuity

Abnormal

(When minimum operat-
ing voltage is applied
relay terminals between
4 -5)
2 -3 

→ No continuity

Normal

(When minimum operat-
ing voltage is applied
relay terminals between
2 -4)
3 -5 

→ No continuity

1 -5 

→ continuity

Normal

(When minimum operat-
ing voltage is applied
relay terminals between
4 -5)
2 -3 

→ continuity

N8A0431E

N8A0433E

1

3

5

1

3

5

4

2

N8A0432E

N8A0434E

CAB AND CHASSIS ELECTRICAL 8-15

Name/

Color

Rated voltage/

Coil resistance 

Internal circuit

ACM

13221

M04/

Black

12 V/

Approx. 120 

Minimum

operating

voltage: 8 V

at 25

°C (77°F)

ACM

13222

M01/

Green

24 V/

Approx. 320 

Minimum

operating

voltage: 18 V

at 25

°C (77°F)

(connector face)

Inspec-

tion

The 
way

Check to see if
there is any conti-
nuity between the
relay terminals.

Result

(When no voltage is
applied relay terminals 3
- 5)
1 - 4 

→ continuity

1 - 2 

→ No continuity

Inspection

Normal

Abnormal

(When minimum operat-
ing voltage is applied
relay terminals between
3 - 5)
1 - 4 

→ continuity

1 - 2 

→ No continuity

Normal

(When minimum operat-
ing voltage is applied
relay terminals between
3 - 5)
1 - 4 

→ No continuity

1 - 2 

→ continuity

N8A5571E

N8A5572E

8-16 CAB AND CHASSIS ELECTRICAL

Diode
Diode Specifications and Configurations

Maximum Rating (Temp. = 25

°C)

Items

Rating

Remarks

Peak reverse voltage

400 V

Transient peak reverse voltage

500 V

Average output current

1.5 A

Temp. = 40

°C

Working ambient temperature

−30°C — 80°C

Storage temperature

−40°C — 100°C

SHAPE

MARK/

COLOR

CONSTRUCTION

CHECKING

BLACK

BLACK

CONNECTION
PATTERN

2

1

BLACK

3

2

1

4

3

2

1

BLACK

4

3

2

1

THERE SHOULD BE CONTINUITY IN
EITHER A OR B WHEN A CIRCUIT
TESTER IS CONNECTED WITH
DIODE TERMINAL

TERMINAL NO.

A

B

TERMINAL NO.

CONNECTION
PATTERN

A

B

3

2

1

TERMINAL NO.

CONNECTION
PATTERN

A

B

A

B

CONNECTION
PATTERN

TERMINAL NO.

N8A0032E

 

 

 

 

 

 

 

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