Isuzu N-Series. Manual - part 272

 

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Isuzu N-Series. Manual - part 272

 

 

5A4-62 ABS/ASR

List of Trouble Symptom

Troubles not appeared as warning lamp indication can
be classified into the following five categories.

1. The ABS operates frequently but brake force is in-

sufficient, or the ASR operates frequently.

2. The ABS operates but pulling to one side.
3. Wheels are locked during brake operation.
4. Feeling of brake pedal is faulty.

5. Brake operating noise comes from the EHCU

though the brake pedal is not depressed.

Self-diagnosis function is unable to detect these symp-
toms.

Check the trouble symptom by reproducing the condi-
tion through interviewing customer with the test run, and
perform the diagnosis according to each trouble symp-
tom.

17

Replace the EHCU.

Is this step completed?

Go to Step18

18

1. Install all the components, and check that

those are installed properly.

2. Clear the DTC.

Is this step completed?

Go to “Diagnostic 

basic flow”.

Go to Step18

Step

Action

Value

YES

NO

No.

Trouble symptom

Diagnostic check flow

Without Tech 2

With Tech 2

1

The ABS operates frequently but brake force is insuffi-
cient, or the ASR operates frequently.

Check flow A-1

Check flow TA-1

2

The ABS operates but pulling to one side.

Check flow A-2

Check flow TA-2

3

Wheels are locked during brake operation.

Check flow A-3

Check flow TA-3

4

Feeling of brake pedal is faulty.

Check flow A-4

5

Brake operating noise comes from the hydraulic unit 
though the brake pedal is not depressed.

Check flow A-5

Check flow TA-5

ABS/ASR 5A4-63

Symptom: [The ABS Operates Frequently but Brake Force is Insufficient, or the ASR Oper-
ates Frequently.] (Check Flow A-1)

Check flow A-1

Step

Action

Value

YES

NO

1

Check the tire.

Is the tire specification correct? Is abnormal
wear found in the outer surface?

Go to Step2

Replace with the 

specified tire with-

out wear.Go to 

Step7

2

Is the brake balance between front and rear
wheels correct?

Go to Step3

Repair the brake 

components.Go to 

Step7

3

Are the axle-related parts correctly assem-
bled?

Go to Step4

Repair the 

parts.Go to Step7

4

Is the speed sensor installation normal?

Go to Step5

Repair the wheel 

speed sensor.Go 

to Step7

5

Is the speed sensor/sensor rotor damaged?
Or iron powder attached?

Go to Step6

Replace the sen-

sor or sensor 

rotor. Go to Step7

6

Are all the wheel speed sensor outputs nor-
mal?

Replace the con-

trol unit.Go to 

Step7

Replace the 

wheel speed sen-

sor, or repair the 

circuit. Go to 

Step7

7

Install all the components, and check that
those are installed properly.

Is this step completed?

Repeat “Diagnos-

tic basic flow”.

Go to Step7

5A4-64 ABS/ASR

Symptom: [The ABS Operates Frequently but Brake Force is Insufficient, or the ASR Oper-
ates Frequently.] (Check Flow TA-1)

Check flow TA-1

CAUTION:

On the vehicle that the rear tires have smaller diameter,
the rear wheel speed may be indicated a little higher
than the front wheel speed. Check the speed after driv-
ing a while at a constant speed.

Step

Action

Value

YES

NO

1

1. Connect the Tech 2.
2. Check each sensor output from the

“Wheel sensor”.

Is the lowest value of each wheel sensor read-
ing 4 km/h (2 mph) or less? And is the value
stable?

Go to Step2

Replace the 

wheel speed sen-

sor.Go to Step3

2

Go back to the check flow A-1.

Is the check flow A-1 completed?

Go to Step3

Go to Step2

3

Assemble all the components, and check that
those are installed properly.

Is this step completed?

Repeat “Diagnos-

tic basic flow”.

Go to Step3

ABS/ASR 5A4-65

Symptom: [The ABS Operates but Pulling to One Side.] (Check Flow A-2)

Check flow A-2

Step

Action

Value

YES

NO

1

Is the speed sensor installation normal?

Go to Step2

Repair.Go to 

Step5

2

Is the wheel speed sensor/sensor rotor dam-
aged? Or iron powder attached?

Go to Step3

Repair or replace 

it.Go to Step5

3

Are the wheel speed sensor outputs normal?
(Refer to the check flow C-1 or TC-1)

Go to Step4

Replace the sen-

sor or repair the 

circuit. Go to 

Step5

4

Is the brake pipe connection correct?

Replace the con-

trol unit.Go to 

Step5

Correct the con-

nection.Go to 

Step5

5

Assemble all the components, and check that
those are installed properly.

Is this step completed?

Repeat “Diagnos-

tic basic flow”.

Go to Step5

 

 

 

 

 

 

 

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