Isuzu Trooper (2000 year). Manual - part 486

8F–91

BODY STRUCTURE

3. Install the windshield upper moulding (1).

D

Peel off the adhesive tape (2) and install the
moulding to the fixed position of the windshield (3).

D

Always use new upper moulding (1).

607RS005

4. Install the windshield.

607RW005

8F–92

BODY STRUCTURE

Legend

(1) Front Cowl Cover
(2) Windshield Lower Moulding
(3) The portion of the cowl upper rail flange where

sealing adhesive is additionally filled

(4) Apply primer to the glass and portion where

sealing adhesive is additionally filled

(5) Windshield
(6) Cowl Upper Rail

(7) Cowl Upper Panel
(8) Body Primer
(9) Roof Panel

(10) Sealing Adhesive

(11) Windshield Upper Moulding

(12) Moulding Clip
(13) Front Pillar Outer Panel
(14) Windshield Side Moulding
(15) Sealing Adhesive

5. Install the windshield side seal.
6. Install the windshield support (2).

631RS014

D

Apply a sealing adhesive (4) to the circumference of
the windshield (5).

D

Apply the sealing adhesive to the frange portion of
the cowl upper rail.

D

Adjust the gap clearance of the windshield (5).

D

Install the windshield to the body panel by applying
pressure to the windshield.

D

Cure the adhesive at a temperature of 20~30

°

C

(68

∼

86

°

F) for 24 hours.

D

Check that the windshield does not leak water.

607RS007

7. Install the windshield side moulding.

D

Insert the windshield (5) side moulding (1) into the
moulding clip (2). 

607RS008

D

Take care not to damage the side moulding when
you install it.

8. Install the front cowl cover.
9. Install the windshield wiper.

8F–93

BODY STRUCTURE

Rear Quarter Side Glass

Parts Location

641RS005

Legend

(1) Rear Quarter Upper Trim Panel
(2) Fastener
(3) Rear Quarter Side Glass
(4) Valve Assembly

(5) Ventilation Assembly
(6) Side Outer Panel
(7) Ventilation Assembly
(8) Ventilation Fixing Clip
(9) Rear Quarter Side

Removal

1. Disconnect the battery ground cable.
2. Remove rear quarter upper trim panel.

D

Refer to Laggage Side and Quarter Upper Trim
Cover in Exterior / Interior Trim section.

3. Remove ventilation assembly.
4. Remove valve assembly.

D

Refer to Ventilation Assembly in this section.

5. Remove rear quarter side glass.

D

Refer to windshield in this section.

Installation

1. Install the rear quarter side glass.

D

Clean the bonding surfaces of both the glass and the
body panel.

D

Install the fasteners (1) to the fixed positions of the
glass and the body panel.

641RS006

D

Always use new fasteners.

8F–94

BODY STRUCTURE

D

Be absolutely sure to apply glass primer to the side
glass.

641RS007

D

Apply a sealing adhesive (1) to the glass
circumference.

641RS008

D

Apply PVC primer (4) to the A clip portion.

D

Insert the fixing clip on the side glass into the body
panel.

D

Push the side glass against the body panel and bond
them.

D

Cure the adhesive at a temperature of 20~30

°

C

(68~86

°

F) for 24 hours.

D

Check that the rear quarter side glass does not leak
water.

2. Install the valve assembly.
3. Install the ventilation assembly.
4. Install the rear quarter upper trim panel.