Isuzu Trooper (2000 year). Manual - part 365

6F–6

ENGINE EXHAUST

Exhaust Silencer

Exhaust Silencer and Associated Parts

E06RW020

Legend

(1) Exhaust Silencer
(2) Mounting Rubber

(3) Exhaust Silencer Fixing Nuts
(4) Exhaust Silencer Fixing Bolts
(5) Exhaust Front Pipe

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Remove exhaust silencer fixing nuts (3) then

disconnect rear exhaust pipe from exhaust silencer.

4. Remove exhaust silencer fixing bolts (4) then

disconnect exhaust silencer from front exhaust pipe
(5).

5. Remove exhaust silencer mounting nuts from

chassis side then remove exhaust silencer (1).

Installation

1. Install the exhaust silencer (1) chassis side and

tighten four nuts to the specified torque.

Nuts: 16 N·m (12 lb ft)

2. Install the exhaust silencer and tighten two bolts (4)

on front exhaust pipe to specified torque.

Bolts: 43 N·m (32 lb ft)

3. Install the rear exhaust pipe and tighten on exhaust

silencer to specified torque.

Nuts: 43 N·m (32 lb ft)

6F–7

ENGINE EXHAUST

Rear Exhaust pipe

Rear Exhaust pipe and Associated Parts

E06RW021

Legend

(1) Mounting Rubber

(2) Rear Exhaust Pipe
(3) Rear Exhaust Pipe Fixing Nuts

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Remove rear exhaust pipe fixing nuts (3), then

disconnect rear exhaust pipe from exhaust silencer.

4. Remove mounting rubber (1).
5. Remove rear exhaust pipe (2).

Installation

1. Install the mounting rubber (1).
2. Install the exhaust pipe (2) and tighten two nuts (3) on

exhaust silencer to specified torque.

Nuts: 43 N·m (32 lb ft)

6F–8

ENGINE EXHAUST

Main Data and Specifications

Torque Specifications

E06RW022

6G–1

ENGINE LUBRICATION

TROOPER

ENGINE

ENGINE LUBRICATION

CONTENTS

Service Precaution

6G–1

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General Description

6G–2

. . . . . . . . . . . . . . . . . . . . . 

Oil Pump

6G–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Oil Pump and Associated Parts

6G–3

. . . . . . . . . . 

Disassembly

6G–3

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

6G–4

. . . . . . . . . . . . . . . . . . 

Reassembly

6G–5

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Oil Pan and Crankcase

6G–7

. . . . . . . . . . . . . . . . . . 

Removal

6G–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6G–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Oil Pump

6G–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6G–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6G–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Oil Pump Oil Seal

6G–12

. . . . . . . . . . . . . . . . . . . . . . . 

Removal

6G–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6G–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Oil Filter

6G–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6G–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6G–13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specification

6G–14

. . . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS).  REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.