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TRANSFER CASE (STANDARD TYPE) 4D1–21 30. Disassemble the 2WD–4WD clutch hub and sleeve assembly. D Springs (1) D Inserts (2) D Clutch Hub (3) D Sleeve (4) 226RW133 31. Remove stopper plate. NOTE: Do not reuse the stopper plate. 32. Remove ball bearing, use the ball bearing remover J–22912–01 to remove the ball bearing. 262RS011 33. Remove front output shaft. case. 36. Remove snap ring, use a pair of snap ring pliers to remove the snap ring. 37. Remove ball bearing, use a bench press and the bearing remover J–22912–01 to remove the ball 38. Remove snap ring, use a pair of snap ring pliers to remove the snap ring. 39. Remove ball bearing, use a bench press and the bearing remover J–22912–01 to remove the ball 226RS073 40. Remove spacer. Inspection and Repair 1. Make the necessary repair or parts replacement if wear, damage or any other abnormal conditions are 2. Wash all parts thoroughly in clean solvent. Be sure all old lubricant, metallic particles, dirt, or foreign Gears 1. Inspect all the gear teeth for signs of excessive wear or damage and check all the gear splines for burrs, Gear Inside Diameter 1. Use an inside dial indicator to measure the gear inside diameter. |