Isuzu Trooper (2000 year). Manual - part 126

4C–32

DRIVE SHAFT SYSTEM

Special Tools

ILLUSTRATION

TOOL NO.

TOOL NAME

J–39378

Remover and Installer;

Front Axle mount

bushing

J–37452

Remover and Installer;

Inner shaft bearing

J– 26941

Remover;Bearing needle

J–2619–01

Hammer; Sliding

J–41693

Installer; Oil seal

J–41694

Installer; Bearing needle

ILLUSTRATION

TOOL NO.

TOOL NAME

J–8092

Grip

4C–33

DRIVE SHAFT SYSTEM

Front Propeller Shaft

General Description

Since the propeller shaft is balanced carefully, welding or
any other modifications are not permitted.

Alignment marks should be applied to each propeller
shaft before removal.

401RW002

4C–34

DRIVE SHAFT SYSTEM

Front Propeller Shaft and Associated Parts

401RW058

Legend

(1) Bolt, Nut and Washer (Front Axle Side)
(2) Front Propeller Shaft
(3) Bolt, Nut and Washer (Transfer Side)

(4) Front Propeller Shaft (with TOD)
(5) Coupling
(6) LJ Constant Velocity Joint
(7) BJ Constant Velocity Joint

Removal

1. Jack up the vehicle and support it on the chassis

stands.

2. Gear shift lever should be placed in neutral position

and parking brake released.

3. Remove the exhaust and transfer protectors.

NOTE: Apply alignment marks on the flange at the front
propeller shaft both front and rear side. 

401RS020

4C–35

DRIVE SHAFT SYSTEM

401RW053

401RW052

4. Remove bolt, nut and washer (Front axle side).
5. Remove bolt, nut and washer (Transfer side).
6. Remove front propeller shaft.

NOTE: If equipped with torque on demand (TOD), when
removing, installing or carring for front propeller shaft, be
sure to wind a piece of cloth round the part of the boot with
which fittings may interfere so that the boot can be
protected. The boot may be damaged if bending force is
applied to the constant velocity joint of the shaft.

401RW051

Installation

NOTE: Never install the shaft assembly backwards.
Completely remove the black paint from the connecting
surface of flange coupling on each end of propeller shaft.
Clean so that no foreign matter will be caught in between.

1. Align the mark which was applied at removal. Install

front propeller shaft and tighten the bolts to the
specified torque.

Torque: 63 N·m  (46 lb ft)

2. Install the exhaust and transfer protectors.
3. After installing the propeller shaft, be sure to apply

black paint (1) to exposed area (other than
connecting surface) of the entire surface of flange
coupling .

401RS019