Isuzu Rodeo UE. Manual - part 154

6D3–1

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

RODEO

ENGINE

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

CONTENTS

Service Precaution

6D3–1

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Starting System

6D3–2

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General Description

6D3–2

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Diagnosis

6D3–2

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Starter

6D3–3

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Removal

6D3–3

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Installation

6D3–3

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Disassembled View

6D3–4

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Inspection and Repair

6D3–5

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Characteristic Test

6D3–6

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Charging System

6D3–7

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General Description

6D3–7

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General On–Vehicle Inspection

6D3–7

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Generator

6D3–8

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Removal

6D3–8

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Inspection

6D3–8

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Installation

6D3–9

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Disassembly

6D3–9

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Inspection and Repair

6D3–11

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Reassembly

6D3–13

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Main Data and Specifications

6D3–14

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Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS).  REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

6D3–2

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

Starting System

General Description

Cranking Circuit

The cranking system consists of a battery, starter, starter
switch, starter relay, etc. These main components are
connected.

Starter

The cranking system employs a magnetic type reduction
starter in which the motor shaft is also used as a pinion
shaft. When the starter switch is turned on, the contacts of
magnetic switch are closed, and the armature rotates. At
the same time, the plunger is attracted, and the pinion is
pushed forward by the shift lever to mesh with the ring
gear.
Then, the ring gear runs to start the engine. When the
engine starts and the starter switch is turned off, the
plunger returns, the pinion is disengaged from the ring
gear, and the armature stops rotation. When the engine
speed is higher than the pinion, the pinion idles, so that
the armature is not driven.

Diagnosis

Condition

Possible cause

Correction

Starter does not run

Charging failure

Repair charging system

Battery Failure

Replace Battery

Terminal connection failure

Repair or replace terminal connector
and/or wiring harness

Starter switch failure

Repair or replace starter switch

Starter failure

Repair or replace starter

6D3–3

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

Starter

Removal

1. Battery ground cable.
2. Remove harness connectors (1) and (2).

065RW022

3. Remove bolts from starter (1), (2).

065RW024

Installation

1. Install starter assembly(6).
2. Install mounting bolts and tighten bolts to specified

torque (1), (2).

Torque: 25 N·m (18 lb ft)

065RW024

3. Connect harness.
4. Reconnect the battery ground cable.

6D3–4

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

Disassembled View

065RW023

Legend

(1) Bolt
(2) Magnetic Switch
(3) Gear Case
(4) Piston
(5) Piston Shaft
(6) Center Bracket

(7) Armature
(8) Yoke Assembly
(9) Brush and Brush Holder

(10) Washer

(11) Rear Cover

(12) Through Bolt