Isuzu Rodeo UE. Manual - part 147

 

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Isuzu Rodeo UE. Manual - part 147

 

 

ENGINE COOLING (X22SE 2.2L)

6B–4

Diagnosis

Engine Cooling Trouble

Condition

Possible cause

Correction

Engine overheating

Low Engine Coolant level

Replenish

Thermo mater unit faulty

Replace

Faulty thermostat

Replace

Faulty Engine Coolant temperature
sensor

Repair or replace

Clogged radiator

Clean or replace

Faulty radiator cap

Replace

Low engine oil level or use of
improper engine oil

Replenish or change oil

Clogged exhaust system

Clean exhaust system or replace
faulty parts

Faulty Throttle Position sensor

Replace throttle valve assembly

Open or shorted Throttle Position
sensor circuit

Repair or replace

Damaged cylinder head gasket

Replace

Engine overcooling

Faulty thermostat

Replace

Engine slow to warm–up

Faulty thermostat

Replace

Thermo unit faulty

Replace

Draining and Refilling Cooling
System

Before draining the cooling system, inspect the system
and perform any necessary service to ensure that it is
clean, does not leak and is in proper working order. The
engine coolant (EC) level should be between the “MIN”
and “MAX” lines of reserve tank when the engine is cold.
If low, check for leakage and add EC up to the “MAX” line.
There should not be any excessive deposit of rust or
scales around the radiator cap or radiator filler hole, and
the EC should also be free from oil.
Replace the EC if excessively dirty.

1. Completely drain the cooling system by opening the

drain plug at the bottom of the radiator.

2. Remove the radiator cap.

WARNING: TO AVOID THE DANGER OF BEING
BURNED, DO NOT REMOVE THE CAP WHILE THE
ENGINE AND RADIATOR ARE STILL HOT.
SCALDING FLUID AND STEAM CAN BE BLOWN OUT
UNDER PRESSURE.

3. Disconnect all hoses from the EC reserve tank.

Scrub and clean the inside of the reserve tank with
soap and water. Flush it well with clean water, then
drain it.  Install the reserve tank and hoses.4. Refill the
cooling system with the EC using a solution that is at
least 50 percent antifreeze but no more than 70
percent antifreeze.

4. Refill the cooling system with the EC using a solution

that is at least 50 percent antifreeze but no more than
70 percent antifreeze.

5. Fill the radiator to the base of the filler neck.

Fill the EC reserve tank to “MAX” line when the engine
is cold.

6. Block the drive wheels and firmly apply the parking

brake. Shift an automatic transmission to “P” (Park)
or a manual transmission to neutral.

7. Remove the radiator cap. Start the engine and warm

it up at 2,500 

 3,000 rpm for about 30 minutes.

8. When the air comes out from the radiator filler neck

and the EC level has gone down, replenish with the
EC. Repeat this procedure until the EC level does not
go down. Then stop the engine and install the radiator
cap. Let the engine cool down.

9. After the engine has cooled, replenish with EC up to

the “MAX” line of the reserve tank.

10. Start the engine. With the engine running at 3,000

rpm, make sure there is no running water sound from
the heater core (behind the center console).

11. If the running water sound is heard, repeat steps 8 to

10.

6B–5

ENGINE COOLING (X22SE 2.2L)

Water Pump

Water Pump and Associated Parts

030RW004

Legend

(1) Water Pump Assembly

(2) O Ring
(3) Bolt

Removal

1. Disconnect battery ground cable.
2. Drain coolant.
3. Radiator hose (on inlet pipe side).
4. Remove timing belt, refer to “Timing Belt” in this

manual.

5. Remove water pump assembly.

Inspection

Make necessary repair and parts replacement if extreme
wear or damage is found during inspection. Should any of
the following problems occur, the entire water pump
assembly must be replaced:

f

Crack in the water pump body

f

EC leakage from the seal unit

f

Play or abnormal noise in the bearing

f

Cracks or corrosion in the impeller

Installation

1. Before installing water pump, coat sealing surface

with silicon grease.

2. Install water pump assembly and tighten bolts to the

specified torque.

Torque: 25 N·m (18 lb ft)

3. Timing belt

f

Install timing belt, refer to timing belt installation
step in “Timing Belt” in this manual.

4. Connect radiator hose and replenish EC.
5. Connect battery ground cable.

ENGINE COOLING (X22SE 2.2L)

6B–6

Thermostat

Removal

1. Disconnect battery ground cable.
2. Drain engine coolant from the radiator and engine.
3. Disconnect radiator hose from the inlet pipe.
4. Remove thermostat housing.

031RW012

Inspection

Suspend the thermostat in a water–filled container using
thin wire. Place a thermometer next to the thermostat.
Do not directly heat the thermostat.
Gradually increase the water temperature. Stir the water
so that the entire water is same temperature.
Confirm the temperature when the valve first begins to
open.

Valve opening temperature 92

°

C (197.6

°

F)

Confirm the temperature when the valve is fully opened.

Valve full open temperature 107

°

C (224.6

°

F)

Make necessary repair and parts replacement if extreme
wear or damage is found during inspection.

Installation

1. Before installing thermostat, coat sealing surface with

silicon grease.

2. Install gasket.
3. Install thermostat housing and tighten bolts to the

specified torque.

Torque: 15 N·m (11 lb ft)

4. Installation rubber hose.
5. Replenish engine coolant (EC).
6. Start engine and check for EC leakage.

6B–7

ENGINE COOLING (X22SE 2.2L)

Radiator

Radiator and Associated Parts

110RX004

Legend

(1) Radiator
(2) Bracket
(3) Cooling Fan Assembly

(4) Radiator Cap
(5) Radiator Hose
(6) Lower Fan Guide

Removal

1. Disconnect battery ground cable.
2. Disconnect cooling fan motor connector.
3. Loosen a drain plug to drain EC.
4. Disconnect radiator inlet hose and outlet hose from

the engine.

5. Remove fan guide, clips on both sides and the bottom

lower with fan shroud.

6. Disconnect the reserve tank hose from radiator.
7. Remove bracket(2).

110RX003

 

 

 

 

 

 

 

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