Isuzu KB P190. Manual - part 496

 

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Isuzu KB P190. Manual - part 496

 

 

ENGINE CONTROL SYSTEM (4JK1/4JJ1)   6E-367

The amount of air pressure rise and air volume
delivered to the engine from the compressor outlet is
regulated by a waste gate valve in the exhaust housing.
The position of the waste gate valve is controlled by the
amount of pressure built up on the intake side of the
turbocharger. The diaphragm on the inside of the waste
gate is pressure sensitive, and controls the position of
the valve inside the turbocharger. The position of the
valve will increase or decrease the amount of boost to
the turbocharger. (Standard output engine)

Legend

1. Turbocharger nozzle control actuator
2. Nozzle

 

The amount of air pressure rise and air volume
delivered to the engine from compressor outlet is
regulated by a turbocharger nozzle control actuator
indirectly. The position of the turbocharger nozzle is
controlled by the ECM. The ECM utilizes a
turbocharger nozzle control solenoid valve and a boost
pressure sensor to control the turbocharger nozzles.
When the engine is not under load, the turbocharger
nozzles are in an open position (A), or no boost
condition (vacuum pressure supply to the actuator is
reduced). When the engine is under load, the ECM
commands the control solenoid valve to close the
turbocharger nozzles (B), thus increasing the boost
(vacuum pressure supply to the actuator is increased).
The ECM will vary the boost dependant upon the load
requirements of the engine. The ECM uses a pulse
width modulation (PWM) on the control circuit to open

and control the solenoid valve. (High output engine)
The charge air cooler also helps the performance of the
diesel. Intake air is drawn through the air cleaner and
into the turbocharger compressor housing. Pressurized
air from the turbocharger then flows forward through
the charge air cooler located in the front of the radiator.
From the charge air cooler, the air flows back into the
intake manifold.
The charge air cooler is a heat exchanger that uses air
flow to dissipate hear from the intake air. As the
turbocharger increases air pressure, the air
temperature increases. Lowering the intake air
temperature increases the engine efficiency and power
by packing more air molecules into the same space.

RTW76EMH000201

A

B

1

2

1

2

6E-368   ENGINE CONTROL SYSTEM (4JK1/4JJ1)

Special Tools and Equipment

Special Tools and Equipment

Illustration

Tool Number/ Description

5-8840-2835-0 (J-35616-C)

Connector Test Adapter Kit 

(With Test Lamp)

5-8840-0285-0 (J-39200)

Digital Multimeter

Tech2 Kit

CAN-di Module

Breaker Box

Adapter Harness

5884028350

5884002850

AAW0Z0SH015701

1851110030

A

B

C

A

B

C

5-8840-0279-0 (J-23738-A)

Vacuum Pump

Illustration

Tool Number/ Description

6F-2  EXHAUST SYSTEM (4JK1/4JJ1) 

Exhaust Silencer and Exhaust Pipe 

Main Data and Specifications 

Front pipe 

 

 

 

Pipe outside diameter 

× thickness 

mm (in)

50.8 

× 1.5 (2.0 × 0.059) and 

60.5 

× 1.5 (2.38 × 0.059) 

Middle pipe 

 

 

 

Pipe outside diameter 

× thickness 

mm (in)

60.5 

× 1.5 (2.38 × 0.059) 

Silencer & tail pipe 

 

 

 

Type 

 

Circular section-shell construction of double skin 

and end plates, internal construction of baffles 

and perforated tubes. 

 

Tail pipe outside diameter 

× thickness 

mm (in)

Standard output:   60.5 

× 1.6 (2.38 × 0.063) 

 

 

 

High output:  

63.5 

× 1.6 (2.5 × 0.063) 

 

Length 

mm (in)

Approximately 1335 (52.6) 

Mounting  

 

 

Number of suspension points 

 

 

Type  

Rubber 

 

 

 

 

 

 

 

 

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