Isuzu KB P190. Manual - part 183

BRAKES  5C-33 

FRONT DISC BRAKE ASSEMBLY 

 

  REMOVAL AND INSTALLATION 

 
  

 

RTW55CMF000501 

 

Removal Steps 

  1. Brake flexible hose 
  2. Lock bolt 

 

3. Caliper assembly 

  4. Pad assembly with shim 

 

5. Clip; pad 

 

6. Slide pin 

 7. 

Boot 

  8. Support bracket 
  9. Front hub and disc assembly 

 

 

Installation Steps 

  9. Front hub and disc assembly 
  8. Support bracket 
 7. Boot 
  6. Slide pin 
  5. Clip; pad 

 

4. Pad assembly with shim 

 

3. Caliper assembly 

  2. Lock bolt 
  1. Brake flexible hose 

 

 

5C-34  BRAKES 

 

 

 

RUW55CSH000101 

 

Important Operations - Removal 

1.  Brake Flexible hose 
Remove the bolt and gasket and disconnect the brake flexible
hose from the caliper. 
After disconnecting the flexible hose, cap or tape the openings
to prevent entry of foreign material. 
 

 

 

 

RUW55CSH001501 

 
 

2. Lock Bolt 
Remove the lock bolt from the caliper. 
 

 

 
 

4.  Pad Assembly with Shim 
Rotate the caliper upward. 
 

 

 

RUW55CSH001601 

 
 

Mark the lining locations if they are to be reinstalled. 
 

 

 

 

RUW55CSH000101 

 
 

8. Support Bracket 
Take care not to damage the brake flexible hose when
removing the support bracket. 
 

BRAKES  5C-35 

 
 

 

9.  Front Hub and Disc Assembly 
For the removal procedure, refer to Section 4C “FRONT
WHEEL DRIVE”. 
 

 

 

 

Important Operations - Installation 

9.  Front Hub and Disc Assembly 
For the installation procedure, refer to the front hub and disc
reassembly procedure in Section 4C “FRONT WHEEL
DRIVE”. 
 

 

 

 

RUW55CSH000101 

 
 
 
 
 
 
 

8. Support Bracket 

Torque N

⋅m (kgf⋅m/lb⋅ft)

206 - 245 (21.0 – 25.0 / 152 - 181) 

Set up the clip and pad before installation of the support
bracket. 

7. Boot 

6. Slide Pin 

•  Be sure to install the boots to the slide pin and the

support bracket securely. 

•  Apply rubber grease to the sliding surface of the slide

pin before installation of the slide pin. (Don’t use mineral 

type grease.) 

 

 

    

    

    

    

  

 

1)  Assemble a slide pin boot to a slide pin. 

2) Use 0.6g to apply grease to the slide pin entirely as 

shown bellow. 

3) Insert the slide pin to the housing and make sure the 

boot is also inserted to the housing tightly. 

 

 

 

5. Clip; Pad 
Install new parts if necessary. 
 

 

 

 

RUW55CSH000201 

 

2. Lock Bolt 

Torque N

⋅m (kgf⋅m/lb⋅ft)

32 - 40 (3.3 – 4.1 / 24 - 30) 

 

5C-36  BRAKES 

 

 
 
 
 

 

1.  Brake Flexible Hose 
Attach the bolt and new gasket 
Torque N

⋅m (kgf⋅m/lb⋅ft)

29 -39 (3.0 - 4.0 / 22 - 29) 

 
After installation, the bleeding and replenishing procedure must 
be performed. 
Wipe the circumference of the hose clean. 
Note: 
••••  Always use new gaskets. 
•  Be sure to put the hooked edge of the flexible hose end 

into the anti-rotation cavity.