Infiniti G35 (V35). Manual - part 83

 

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Infiniti G35 (V35). Manual - part 83

 

 

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COMPONENT INSPECTION .............................110

Multiplex Communication Circuit  ........................... 111

DIAGNOSIS PROCEDURE FOR MULTIPLEX 
COMMUNICATION ............................................ 111

A/C AND AUDIO CONTROLLER ............................113

Removal and Installation  .......................................113

REMOVAL ..........................................................113
INSTALLATION ..................................................113

AUTO AMP  ..............................................................114

Removal and Installation of Display and A/C Auto 
Amp. ......................................................................114

REMOVAL ..........................................................114
INSTALLATION ..................................................114

AMBIENT SENSOR .................................................115

Removal and Installation  .......................................115

REMOVAL ..........................................................115
INSTALLATION ..................................................115

IN-VEHICLE SENSOR .............................................116

Removal and Installation  .......................................116

REMOVAL ..........................................................116
INSTALLATION ..................................................116

SUNLOAD SENSOR  ...............................................117

Removal and Installation  .......................................117

REMOVAL ..........................................................117
INSTALLATION ..................................................117

INTAKE SENSOR  ....................................................118

Removal and Installation  .......................................118

REMOVAL ..........................................................118
INSTALLATION ..................................................118

BLOWER UNIT  ........................................................119

Removal and Installation  .......................................119

REMOVAL ..........................................................119
INSTALLATION ..................................................119

Disassembly and Assembly  ................................. 120

BLOWER MOTOR  .................................................. 121

Removal and Installation  ...................................... 121

REMOVAL ......................................................... 121
INSTALLATION ................................................. 121

INTAKE DOOR MOTOR  ......................................... 122

Removal and Installation  ...................................... 122

REMOVAL ......................................................... 122
INSTALLATION ................................................. 122

IN-CABIN MICROFILTER ....................................... 123

Removal and Installation  ...................................... 123

FUNCTION ........................................................ 123
REPLACEMENT TIMING .................................. 123
REPLACEMENT PROCEDURES ..................... 123

HEATER & COOLING UNIT ASSEMBLY  .............. 124

Removal and Installation  ...................................... 124

REMOVAL ......................................................... 124
INSTALLATION ................................................. 125

Disassembly and Assembly  ................................. 126

HEATER CORE  ...................................................... 128

Removal and Installation  ...................................... 128

REMOVAL ......................................................... 128
INSTALLATION ................................................. 128

MODE DOOR MOTOR ............................................ 129

Removal and Installation  ...................................... 129

REMOVAL ......................................................... 129
INSTALLATION ................................................. 129

AIR MIX DOOR MOTOR  ......................................... 130

Removal and Installation  ...................................... 130

REMOVAL ......................................................... 130
INSTALLATION ................................................. 130

DUCTS AND GRILLES ........................................... 131

Removal and Installation  ...................................... 131

COMPONENT LAYOUT  .................................... 131
REMOVAL ......................................................... 131
INSTALLATION ................................................. 133

REFRIGERANT LINES  ........................................... 134

HFC-134a (R-134a) Service Procedure  ............... 134

SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................ 134

Components ......................................................... 136
Removal and Installation of Compressor .............. 136

REMOVAL ......................................................... 136
INSTALLATION ................................................. 137

Removal and Installation of Compressor Clutch  .. 137

REMOVAL ......................................................... 137
INSTALLATION ................................................. 139

Removal and Installation of Low-pressure Flexible 
Hose ..................................................................... 140

REMOVAL ......................................................... 140
INSTALLATION ................................................. 141

Removal and Installation of High-pressure Flexible 
Hose ..................................................................... 141

REMOVAL ......................................................... 141
INSTALLATION ................................................. 142

Removal and Installation of Low-pressure Pipe 1 
(Engine Compartment)  ......................................... 142

REMOVAL ......................................................... 142
INSTALLATION ................................................. 143

Removal and Installation of High-pressure Pipe 1 
(Engine Compartment)  ......................................... 143

REMOVAL ......................................................... 143
INSTALLATION ................................................. 144

Removal and Installation of Low-pressure Pipe 2 
and High-pressure Pipe 2 ..................................... 144

REMOVAL ......................................................... 144
INSTALLATION ................................................. 145

Removal and Installation of Liquid Tank  ............... 146

REMOVAL ......................................................... 146
INSTALLATION ................................................. 147

Removal and Installation of Condenser ................ 147

REMOVAL ......................................................... 147
INSTALLATION ................................................. 148

Removal and Installation of Refrigerant Pressure 
Sensor .................................................................. 148

REMOVAL ......................................................... 148
INSTALLATION ................................................. 149

Removal and Installation of Evaporator ................ 149

REMOVAL ......................................................... 149
INSTALLATION ................................................. 149

Removal and Installation of Expansion Valve ....... 150

REMOVAL ......................................................... 150

PRECAUTIONS

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PRECAUTIONS

PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT 
BELT PRE-TENSIONER”

NJS0002G

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

Precautions for Battery Service

NJS000CU

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.

Precautions for Working with HFC-134a (R-134a)

NJS0002H

CAUTION:

CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. If the refrigerants
are mixed and compressor malfunction is likely to occur, refer to “CONTAMINATED REFRIGER-
ANT” below. To determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use
Refrigerant Recovery/Recycling Recharging equipment and Refrigerant Identifier.

Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. If lubricant other than that specified is used, compressor malfunction is likely to occur.

The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:

When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere.

When installing refrigerant components to a vehicle, never remove the caps (unseal) until just
before connecting the components. Connect all refrigerant loop components as quickly as possi-
ble to minimize the entry of moisture into system.

Only use the specified lubricant from a sealed container. Immediately reseal containers of lubri-
cant. Without proper sealing, lubricant will become moisture saturated and should not be used.

Never allow lubricant (Nissan A/C System Oil Type S) to come in contact with styrene foam parts.
Damage may result.

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CONTAMINATED REFRIGERANT

If a refrigerant other than pure HFC-134a (R-134a) is identified in a vehicle, take appropriate steps
shown below:

Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant
into the atmosphere.

Explain that recovery of the contaminated refrigerant could damage service equipment and refrigerant
supply.

Suggest the customer return the vehicle to the location of previous service where the contamination may
have occurred.

In case of repairing, recover the refrigerant using only dedicated equipment and containers. Never
recover contaminated refrigerant into the existing service equipment.
   If the facility does not have
dedicated recovery equipment, contact a local refrigerant product retailer for available service. This refrig-
erant must be disposed of in accordance with all federal and local regulations. In addition, replacement of
all refrigerant system components on the vehicle is recommended.

If the vehicle is within the warranty period, the air conditioner warranty is void. Please contact Nissan Cus-
tomer Affairs for further assistance.

General Refrigerant Precautions

NJS0002I

WARNING:

Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from the A/C system, using certified service equipment meet-
ing requirements of SAE J-2210 [HFC-134a (R-134a) recycling equipment], or J-2209 [HFC-134a (R-
134a) recovery equipment]. If accidental system discharge occurs, ventilate work area before
resuming service. Additional health and safety information may be obtained from refrigerant and
lubricant manufacturers.

Never release refrigerant into the air. Use approved recovery/recycling equipment to capture the
refrigerant every time an air conditioning system is discharged.

Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or
air conditioning system.

Never store or heat refrigerant containers above 52

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C (126

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F).

Never heat a refrigerant container with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water.

Never intentionally drop, puncture, or incinerate refrigerant containers.

Keep refrigerant away from open flames: poisonous gas will be produced if refrigerant burns.

Refrigerant will displace oxygen, therefore be certain to work in well ventilated areas to prevent
suffocation.

Never pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condition-
ing systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a) have
been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause injury
or property damage. Additional health and safety information may be obtained from refrigerant
manufacturers.

 

 

 

 

 

 

 

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