Hyundai H-1 / Grand Starex (2016 year). Instruction

What to do in an emergency

When towing your vehicle in an emer-

gency without wheel dollies :

1. Set the ignition switch in the ACC posi-

tion.

2. Place the transmission shift lever in N

(Neutral).

3. Release the parking brake.

CAUTION

Failure to place the transmission

shift lever in N (Neutral) may cause

internal damage to the transmis-

OTQ066019

OTQ065020

sion.

F080200ATQ

3. Install the towing hook by turning it

Removable towing hook

clockwise into the hole until it is fully

(front, if equipped)

secured.

4. Remove the towing hook and install

1. Remove the towing hook from the tool

the cover after use.

case.

2. Remove the hole cover on the front

bumper by turning it.

6 21

What to do in an emergency

Front (if equipped)

If towing service is not available in an

emergency, your vehicle may be tem-

CAUTION

porarily towed using a cable or chain

• Attach a towing strap to the tow

secured to the emergency towing hook

hook.

under the front (or rear) of the vehicle.

• Using a portion of the vehicle

Use extreme caution when towing the

other than the tow hooks for tow-

vehicle. A driver must be in the vehicle to

ing may damage the body of your

steer it and operate the brakes.

vehicle.

Towing in this manner may be done only

• Use only a cable or chain specifi-

on hard-surfaced roads for a short dis-

cally intended for use in towing

tance and at low speeds. Also, the

vehicles. Securely fasten the

OTQ066021

wheels, axles, power train, steering and

cable or chain to the towing hook

Rear

brakes must all be in good condition.

provided.

•

Do not use the tow hooks to pull a vehi-

cle out of mud, sand or other condi-

•

Before emergency towing, check that

tions from which the vehicle cannot be

driven out under its own power.

the hook is not broken or damaged.

•

Fasten the towing cable or chain

•

Avoid towing a vehicle heavier than the

vehicle doing the towing.

securely to the hook.

•

Do not jerk the hook. Apply steady and

•

The drivers of both vehicles should com-

municate with each other frequently.

even force.

•

To avoid damaging the hook, do not

OTQ067013

pull from the side or at a vertical angle.

F080300AEN

Always pull straight ahead.

Emergency towing

If towing is necessary, we recommend

you to have it done by an authorized

HYUNDAI dealer or a commercial tow

truck service.

6 22

What to do in an emergency

F080301BUN

WARNING

Emergency towing precautions

Use extreme caution when towing

•

Turn the ignition switch to ACC so the

the vehicle.

steering wheel isn’t locked.

• Avoid sudden starts or erratic

•

Place the transmission shift lever in N

driving maneuvers which would

(Neutral).

place excessive stress on the

•

Release the parking bake.

emergency towing hook and tow-

•

Press the brake pedal with more force

ing cable or chain. The hook and

than normal since you will have

towing cable or chain may break

reduced brake performance.

and cause serious injury or dam-

•

More steering effort will be required

age.

because the power steering system

OTQ067014

•

If the disabled vehicle is unable

will be disabled.

to be moved, do not forcibly con-

•

Use a towing strap less than 5 m (16

•

If you are driving down a long hill, the

tinue the towing. Contact an

feet) long. Attach a white or red cloth

brakes may overheat and brake per-

authorized HYUNDAI dealer or a

(about 30 cm (12 inches) wide) in the

formance will be reduced. Stop often

commercial tow truck service for

middle of the strap for easy visibility.

and let the brakes cool off.

assistance.

•

Drive carefully so that the towing strap

•

Tow the vehicle as straight ahead

is not loosened during towing.

as possible.

•

Keep away from the vehicle dur-

ing towing.

6 23

What to do in an emergency

F080400AUN

CAUTION - Automatic

Tie-down hook

transmission

(for flatbed towing)

•

If the car is being towed with all

four wheels on the ground, it can

WARNING

be towed only from the front. Be

sure that the transmission is in

Do not use the hooks under the

neutral. Be sure the steering is

front (or rear) of the vehicle for tow-

ing purposes. These hooks are

unlocked by placing the ignition

switch in the ACC position. A

designed ONLY for transport tie-

driver must be in the towed vehi-

down. If the tie-down hooks are

cle to operate the steering and

used for towing, the tie-down hooks

brakes.

or front bumper will be damaged

and this could lead to serious

•

To avoid serious damage to the

injury.

automatic transmission, limit the

vehicle speed to 15 km/h (10 mph)

and drive less than 1.5 km (1

mile) when towing.

•

Before towing, check the auto-

matic transmission fluid leak

under your vehicle. If the auto-

matic transmission fluid is leak-

ing, a flatbed equipment or tow-

ing dolly must be used.

6 24

What to do in an emergency

EMERGENCY COMMODITY (IF EQUIPPED)

F110000AUN

F110200AUN

To check the tire pressure, take the fol-

There are some emergency commodities

First aid kit

lowing steps;

in the vehicle to help you respond to the

1. Unscrew the inflation valve cap that is

There are some items such as scissors,

emergency situation.

located on the rim of the tire.

bandage and adhesive tape and etc. in

the kit to give first aid to an injured per-

2. Press and hold the gauge against the

F110100AUN

son.

tire valve. Some air will escape as you

begin and more will escape if you don't

Fire extinguisher

press the gauge in firmly.

If there is small fire and you know how to

F110300AUN

3. A firm non-leaking push will activate

use the fire extinguisher, take the follow-

Triangle reflector

the gauge.

ing steps carefully.

Place the triangle reflector on the road to

4. Read the tire pressure on the gauge to

1. Pull the pin at the top of the extin-

warn oncoming vehicles during emer-

know whether the tire pressure is low

guisher that keeps the handle from

gencies, such as when the vehicle is

or high.

being accidentally pressed.

parked by the roadside due to any prob-

5. Adjust the tire pressures to the speci-

2. Aim the nozzle toward the base of the

lems.

fied pressure. Refer to

“Tires and

fire.

wheels” in section 9.

3. Stand approximately 2.5 m (8 ft) away

F110400AUN

6. Reinstall the inflation valve cap.

from the fire and squeeze the handle

Tire pressure gauge

to discharge the extinguisher. If you

(If equipped)

release the handle, the discharge will

stop.

Tires normally lose some air in day-to-

day use, and you may have to add a few

4. Sweep the nozzle back and forth at the

pounds of air periodically and it is not

base of the fire. After the fire appears

usually a sign of a leaking tire, but of nor-

to be out, watch it carefully since it

may re-ignite.

mal wear. Always check tire pressure

when the tires are cold because tire pres-

sure increases with temperature.

6 25

Engine compartment / 7-2

Maintenance services / 7-4

Owner maintenance / 7-6

Scheduled maintenance service / 7-7

Explanation of scheduled maintenance items / 7-19

Engine oil / 7-22

Engine coolant / 7-23

Brakes and clutch fluid / 7-26

Power steering fluid / 7-27

Automatic transmission fluid / 7-28

Washer fluid / 7-30

Parking brake / 7-31

Fuel filter / 7-31

Air cleaner / 7-32

Climate control air filter / 7-33

Wiper blades / 7-35

Battery / 7-38

Tires and wheels / 7-41

Fuses / 7-52

Light bulbs / 7-61

Maintenance

Appearance care / 7-68

Emission control system / 7-74

• Selective Catalytic Reduction / 7-77

• Urea gauge / 7-77

• Low urea warning message / 7-78

• Malfunction with the SCR system / 7-79

• Clearing the vehicle-restarting restriction / 7-80

• Adding the urea solution / 7-81

• Storing the urea solution / 7-83

• Urea solution purity / 7-84

Maintenance

ENGINE COMPARTMENT

■ Diesel Engine

4D56

1. Power steering fluid reservoir

2. Automatic transmission fluid dipstick

(if equipped)

3. Engine oil filler cap

4. Fuel filter

5. Brake fluid reservoir

6. Fuse box

7. Negative battery terminal

8. Positive battery terminal

A2 2.5

9. Engine coolant reservoir

10. Engine oil dipstick

11. Radiator cap

12. Windshield washer fluid reservoir

13. Air cleaner

❈ The actual engine room in the vehicle

may differ from the illustration.

OTQ077001/OTQ026003

7 2

Maintenance

■ Gasoline Engine

1. Power steering fluid reservoir

2. Automatic transmission fluid dipstick

(if equipped)

3. Engine oil filler cap

4. Brake fluid reservoir

5. Fuse box

6. Negative battery terminal

7. Positive battery terminal

8. Engine coolant reservoir

9. Engine oil dipstick

10. Radiator cap

11. Windshield washer fluid reservoir

12. Air cleaner

❈ The actual engine room in the vehicle may differ from the illustration.

OTQ077066

7 3

Maintenance

MAINTENANCE SERVICES

G020000BEN

G020100BEN

G020200BEN

You should exercise the utmost care to

Owner’s responsibility

Owner maintenance precautions

prevent damage to your vehicle and

Improper or incomplete service may

injury to yourself whenever performing

✽ NOTICE

result in problems. This section gives

any maintenance or inspection proce-

instructions only for the maintenance

Maintenance Service and Record

dures.

items that are easy to perform.

Retention are the owner's responsibility.

Inadequate, incomplete or insufficient

servicing may result in operational prob-

We recommend in general that you have

✽ NOTICE

lems with your vehicle that could lead to

vehicle damage, an accident, or person-

your vehicle serviced by an authorized

Improper owner maintenance during the

HYUNDAI dealer.

warranty period may affect warranty

al injury.

You should retain documents that show

coverage. For details, read the separate

proper maintenance has been performed

Service Passport provided with the vehi-

on your vehicle in accordance with the

cle. If you're unsure about any servicing

scheduled maintenance service charts

or maintenance procedure, we recom-

shown on the following pages. You need

mend that the system be seviced by an

this information to establish your compli-

authorized HYUNDAIdealer.

ance with the servicing and maintenance

requirements of your vehicle warranties.

Detailed warranty information is provided

in your Service Passport.

Repairs and adjustments required as a

result of improper maintenance or a lack

of required maintenance are not covered

when your vehicle is covered by warranty.

7 4

Maintenance

G020300ATQ

WARNING - Maintenance

CAUTION

work

•

Do not put heavy objects or apply

WARNING - Diesel Engine

•

Performing maintenance work on

excessive force on top of the

Never work on injection system

a vehicle can be dangerous. You

engine cover (if equipped) or fuel

with engine running or within 30

can be seriously injured while

related parts.

seconds after shutting off engine.

performing some maintenance

•

When you inspect the fuel system

High-pressure pump, rail, injectors

procedures. If you lack sufficient

(fuel lines and fuel injection

and high-pressure pipes are sub-

knowledge and experience or the

devices), we recommend that you

ject to high pressure even after the

proper tools and equipment to do

contact an authorized HYUNDAI

engine stopped. The fuel jet pro-

the work, we recommend that the

dealer.

duced by fuel leaks may cause seri-

system be servied by an author-

•

Do not drive long time with the

ous injury, if it touches the body.

ized HYUNDAIdealer.

engine cover

(if

equipped)

People using pacemakers should

•

Working under the hood with the

removed.

not move than 30cm closer to the

engine running is dangerous. It

•

When checking the engine room,

ECU or wiring harness within the

becomes even more dangerous

do not go near fire. Fuel, washer

engine room while engine is run-

when you wear jewelry or loose

fluid, etc. are flammable oils that

ning, since the high currents in the

clothing. These can become

may cause fire.

electronic engine control system

entangled in moving parts and

produce considerable magnetic

•

Before touching the battery, igni-

result in injury. Therefore, if you

tion cables and electrical wiring,

fields.

must run the engine while work-

you should disconnect the bat-

ing under the hood, make certain

tery "-" terminal. You may get an

that you remove all jewelry (espe-

electric shock from the electric

cially rings, bracelets, watches,

current.

and necklaces) and all neckties,

•

When you remove the interior

scarves, and similar loose cloth-

trim cover with a flat head (-) driv-

ing before getting near the

er, be careful not to damage the

engine or cooling fans.

cover.

•

Be careful when you replace and

clean bulbs to avoid burns or

electrical shock.

7 5

Maintenance

OWNER MAINTENANCE

G030000AEN

Owner maintenance schedule

G030102AUN

The following lists are vehicle checks and

While operating your vehicle:

G030101AUN

inspections that should be performed at

•

Note any changes in the sound of the

When you stop for fuel:

the frequencies indicated to help ensure

exhaust or any smell of exhaust fumes

•

Check the engine oil level.

safe, dependable operation of your vehi-

in the vehicle.

cle.

•

Check coolant level in coolant reser-

•

Check for vibrations in the steering

voir.

If you have any question, we recommend

wheel. Notice any increased steering

•

Check the windshield washer fluid

that you consult an authorized

effort or looseness in the steering

HYUNDAIdealer.

level.

wheel, or change in its straight-ahead

These Owner Maintenance Checks are

•

Look for low or under-inflated tires.

position.

generally not covered by warranties and

•

Notice if your vehicle constantly turns

you may be charged for labor, parts and

slightly or “pulls” to one side when trav-

WARNING

lubricants used.

eling on smooth, level road.

Be careful when checking your

•

When stopping, listen and check for

engine coolant level when the

unusual sounds, pulling to one side,

engine is hot. Scalding hot coolant

increased brake pedal travel or “hard-

and steam may blow out under

to-push” brake pedal.

pressure. This could cause burns

•

If any slipping or changes in the oper-

or other serious injury.

ation of your transmission occurs,

check the transmission fluid level.

•

Check automatic transmission P (Park)

function.

•

Check parking brake.

•

Check for fluid leaks under your vehicle

(water dripping from the air condition-

ing system during or after use is nor-

mal).

7 6

Maintenance

SCHEDULED MAINTENANCE

G030103AUN

G030105AUN-EU

SERVICE

At least monthly:

At least once a year:

G040000AUN

• Check coolant level in the engine

•

Clean body and door drain holes.

Follow Normal Maintenance Schedule if

coolant reservoir.

•

Lubricate door hinges and checks, and

the vehicle is usually operated where

• Check the operation of all exterior

hood hinges.

none of the following conditions apply. If

lights, including the stoplights, turn sig-

•

Lubricate door and hood locks and

any of the following conditions apply, fol-

nals and hazard warning flashers.

low Maintenance Under Severe Usage

latches.

Conditions.

• Check the inflation pressures of all

•

Lubricate door rubber weatherstrips.

tires including the spare.

• Repeated short distance driving.

•

Check the air conditioning system.

• Driving in dusty conditions or sandy

•

Check the power steering fluid level.

areas.

G030104AUN

•

Inspect and lubricate automatic trans-

• Extensive use of brakes.

At least twice a year

mission linkage and controls.

• Driving in areas where salt or other

(i.e., every Spring and Fall):

•

Clean battery and terminals.

corrosive materials are being used.

•

Check radiator, heater and air condi-

•

Check the brake fluid level.

• Driving on rough or muddy roads.

tioning hoses for leaks or damage.

• Driving in mountainous areas.

•

Check windshield washer spray and

wiper operation. Clean wiper blades

• Extended periods of idling or low

with clean cloth dampened with wash-

speed operation.

er fluid.

• Driving for a prolonged period in cold

•

Check headlight alignment.

temperatures and/or extremely humid

climates.

•

Check muffler, exhaust pipes, shields

and clamps.

• More than 50% driving in heavy city

traffic during hot weather above 32°C

•

Check the lap/shoulder belts for wear

(90°F).

and function.

If your vehicle is operated under the

•

Check for worn tires and loose wheel

above conditions, you should inspect,

lug nuts.

replace or refill more frequently than the

following Normal Maintenance Schedule.

After the periods or distance shown in

the chart, continue to follow the pre-

scribed maintenance intervals.

7 7

Maintenance

G040100GTQ

NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2 2.5 DIESEL ENGINE)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

MAINTENANCE

Miles×1,000

ITEM

Km×1,000

105

120

At first, inspect 80,000 km (50,000 miles) or 48 months

Diesel

after that, inspect every 20,000 km (12,500 miles) or 12 months

Drive belts *1

At first, inspect 90,000 km (60,000 miles) or 72 months

For Europe

Gasoline

after that, inspect every 30,000 km (20,000 miles) or 24 months

Except Europe

4D56 Diesel

Replace every 5,000 km (3,000 miles) or 6 months *a

A2 2.5 Diesel

Except Europe

Replace every 10,000 km (6,000 miles) or 12 months

Engine oil and

engine oil filter *2

For Middle East

Replace every 10,000 km (6,250 miles) or 12 months *b

Gasoline

Except Middle

East

: Inspect and if necessary, adjust, correct, clean or replace.

R :Replace or change.

: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).

Inspect and if necessary correct or replace.

: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

: Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above) - For every 7,500 km or 6 months, whichever

occurs first : “R”

: Driving in summer season temperature over 40°C (104°F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN, YEMEN

ETC) or driving over 170 km/h (106 mile/h) must conform the severe driving condition.

7 8

Maintenance

NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2 2.5 DIESEL ENGINE) (CONT.)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

MAINTENANCE

Miles×1,000

ITEM

Km×1,000

105

120

For Europe

Add every 15,000 km (10,000 miles) or 12 months

Fuel additives *3

Gasoline

Except Europe

Every 5,000 km (3,000 miles) or 6 months

Valve clearance

4D56 Diesel

Timing belt

4D56 Diesel

For China, India, Middle East

Air cleaner filter

Except China, India, Middle

East

Unleaded

Replace every 100,000 km (62,500 miles)

Spark plug

Gasoline

Leaded

Replace every 40,000 km (25,000 miles)

: Inspect and if necessary, adjust, correct, clean or replace.

R :Replace or change.

*3 : If good quality gasolines meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bot-

tle of additive is recommended. Additives are available from your authorized HYUNDAI dealer along with information on how to

use them. Do not mix other additives.

7 9

Maintenance

NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2 2.5 DIESEL ENGINE) (CONT.)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

MAINTENANCE

Miles×1,000

ITEM

Km×1,000

105

120

Vapor hose and fuel filler cap

Vacuum and crankcase ventilation

Gasoline

hoses

Vacuum hose (for EGR & throttle body) (if equipped)

Vacuum pump and vaccum hose

Diesel

Vaccum pump oil hose

Diesel

For Europe

Fuel filter cartridge *4

Diesel

Except Europe*5

: Inspect and if necessary, adjust, correct, clean or replace.

R :Replace or change.

*4 :This maintenance schedule depends on fuel quality.It is applicable only when using a qualified fuel < "EN590 or equivalent">.

If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety

matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately regardless

of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.

*5 :If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently.HYUNDAI recommends "every

7,500 km (5,000 miles) inspection, every 15,000 km (10,000 miles) replacement".

7 10

Maintenance

NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2 2.5 DIESEL ENGINE) (CONT.)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

Miles×1,000

MAINTENANCE

ITEM

Km×1,000

105

120

For Europe

Fuel filter *6

Gasoline

Except Europe

Fuel lines, hoses

Diesel

and connections

Gasoline

Inspect “Coolant level and leak” every day

Cooling system

Inspect “Water pump” when replacing the drive belt or timing belt

At first, replace at 210,000 km (120,000 miles) or 10 years:

For Europe

after that, replace every 30,000 km (20,000 miles) or 24 months *8

Engine coolant *7

At first, replace at 200,000 km (120,000 miles) or 10 years:

Except Europe

after that, replace every 40,000 km (25,000 miles) or 24 months *8

: Inspect and if necessary, adjust, correct, clean or replace.

R :Replace or change.

: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule

depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of power, hard start-

ing problem etc, replace the fuel filter immediately regardless of maintenance schedule and we recommend that you consult

an authorized HYUNDAI dealer.

: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7 11

Maintenance

NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2 2.5 DIESEL ENGINE) (CONT.)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

Miles×1,000

MAINTENANCE

ITEM

Km×1,000

105

120

Battery condition

Inspect every 12,000 km (8,000 miles) or 6 months

Brake lines, hoses and connections

Brake pedal

Parking brake

Brake fluid

Disc brakes and pads

Power steering fluid and hoses

: Inspect and if necessary, adjust, correct, clean or replace.

R :Replace or change.

7 12

Hyundai H-1 / Grand Starex (2016 year). Instruction - part 19