Hyundai Sonata Turbo (2011 year). Instruction - part 19

 

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Hyundai Sonata Turbo (2011 year). Instruction - part 19

 

 

Maintenance
Air cleaner filter
Coolant
CAUTION
A Genuine HYUNDAI air cleaner filter is
The coolant should be changed at the
recommended when the filter is
intervals specified in the maintenance
The use of a non-specified fluid
could result in transaxle malfunc-
replaced.
schedule.
tion and failure.
Use only specified automatic
Spark plugs
Manual transaxle fluid
transaxle
fluid.
(Refer
to
Make sure to install new spark plugs of
(if equipped)
“Recommended lubricants and
the correct heat range.
Inspect the manual transaxle fluid
capacities” in section 8.)
according to the maintenance schedule.
Valve clearance
Brake hoses and lines
Automatic transaxle fluid
Inspect excessive valve noise and/or
(if equipped)
Visually check for proper installation,
engine vibration and adjust if necessary.
chafing, cracks, deterioration and any
An authorized HYUNDAI dealer should
Automatic transaxle fluid should not be
leakage. Replace any deteriorated or
perform the operation.
checked under normal usage conditions.
damaged parts immediately.
But in severe conditions, the fluid should
Cooling system
be changed at an authorized HYUNDAI
Brake/clutch fluid
dealer in accordance to the scheduled
Check cooling system components, such
maintenance at the beginning of this
Check brake fluid level in the brake fluid
as radiator, coolant reservoir, hoses and
chapter.
reservoir. The level should be between
connections for leakage and damage.
“MIN” and “MAX” marks on the side of
Replace any damaged parts.
NOTICE
the reservoir. Use only hydraulic brake
fluid conforming to DOT
3 or DOT 4
Automatic transaxle fluid color is basi-
specification.
cally red.
As the vehicle is driven, the automatic
transaxle fluid will begin to look darker.
It is normal condition and you should
not judge the need to replace the fluid
based upon the changed color.
7 20
Maintenance
Parking brake
Steering gear box, linkage &
Drive shafts and boots
boots/lower arm ball joint
Inspect the parking brake system includ-
Check the drive shafts, boots and clamps
ing the parking brake pedal and cables.
With the vehicle stopped and engine off,
for cracks, deterioration, or damage.
check for excessive free-play in the
Replace any damaged parts and, if nec-
steering wheel.
essary, repack the grease.
Brake discs, pads, calipers and
rotors
Check the linkage for bends or damage.
Check the dust boots and ball joints for
Air conditioning refrigerant
Check the pads for excessive wear, discs
deterioration, cracks, or damage.
for run out and wear, and calipers for fluid
Check the air conditioning lines and con-
Replace any damaged parts.
leakage.
nections for leakage and damage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
7 21
Maintenance
ENGINE OIL
2.4 engine
2.4 engine
WARNING - Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may be
hot enough to burn you.
5. Pull the dipstick out again and check
the level. The level should be between
F and L.
OYF071003N
OYF071004N
2.0 engine
2.0 engine
CAUTION
Do not overfill with engine oil.
Engine damage may result.
OYF071003N-1
OYF071004N-1
Checking the engine oil level
If it is near or at L, add enough oil to bring
the level to F. Do not overfill.
1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reach
Use a funnel to help prevent oil from
normal operating temperature.
being spilled on engine components.
3. Turn the engine off and wait for a few
minutes (about 5 minutes) for the oil to
Use only the specified engine oil. (Refer
return to the oil pan.
to “Recommended lubricants and capaci-
4. Pull the dipstick out, wipe it clean, and
ties” in section 8.)
re-insert it fully.
7 22
Maintenance
CALIFORNIA PROPOSI-
TION 65 WARNING
Engine oil contains chemicals
known to the State of California to
cause cancer, birth defects, and
reproductive harm.
Used engine oil may cause irrita-
tion or cancer of the skin if left in
contact with the skin for prolonged
periods of time. Used engine oil
contains chemicals that have
caused cancer in laboratory ani-
Changing the engine oil and filter
mals. Always protect your skin by
washing your hands thoroughly
Have engine oil and filter changed by an
with soap and warm water as soon
authorized HYUNDAI dealer according to
as possible after handling used oil.
the Maintenance Schedule at the begin-
ning of this section.
7 23
Maintenance
ENGINE COOLANT
The high-pressure cooling system has a
(Continued)
reservoir filled with year-round antifreeze
Turn the engine off and wait until
coolant. The reservoir is filled at the fac-
it cools down. Use extreme care
tory.
when removing the radiator cap.
Check the antifreeze protection and
Wrap a thick towel around it, and
coolant level at least once a year, at the
turn it counterclockwise slowly to
beginning of the winter season, and
the first stop. Step back while the
before traveling to a colder climate.
pressure is released from the
cooling system. When you are
Checking the coolant level
sure all the pressure has been
released, press down on the cap,
using a thick towel, and continue
WARNING - Removing
OYF079005N
turning counterclockwise to
radiator cap
remove it.
Check the condition and connections of
Never attempt to remove the radi-
all cooling system hoses and heater
Even if the engine is not operat-
ator cap while the engine is oper-
hoses. Replace any swollen or deterio-
ing, do not remove the radiator
ating or hot. Doing so might lead
rated hoses.
cap or the drain plug while the
to cooling system and engine
The coolant level should be filled
engine and radiator are hot. Hot
damage and could result in seri-
between F and L marks on the side of the
coolant and steam may still blow
ous personal injury from escap-
out under pressure, causing seri-
coolant reservoir when the engine is
ing hot coolant or steam.
ous injury.
cool.
(Continued)
If the coolant level is low, add enough
specified coolant to provide protection
against freezing and corrosion. Bring the
level to F, but do not overfill. If frequent
additions are required, see an authorized
HYUNDAI dealer for a cooling system
inspection.
7 24
Maintenance
Recommended engine coolant
Changing the coolant
When adding coolant, use only deion-
Have coolant changed by an authorized
ized water or soft water for your vehicle
HYUNDAI dealer according to the
and never mix hard water in the
Maintenance Schedule at the beginning
coolant filled at the factory. An improp-
of this section.
er coolant mixture can result in serious
malfunction or engine damage.
CAUTION
The engine in your vehicle has aluminum
Put a thick cloth or fabric around
engine parts and must be protected by
the radiator cap before refilling the
an ethylene-glycol-based coolant to pre-
coolant in order to prevent the
vent corrosion and freezing.
coolant from overflowing into
DO NOT USE alcohol or methanol
OYF079006
engine parts such as generator.
coolant or mix them with the specified
coolant.
Do not use a solution that contains
WARNING - Radiator cap
WARNING - Coolant
more than 60% antifreeze or less than
Do not remove the radiator cap
Do not use radiator coolant or
35% antifreeze, which would reduce
when the engine and radiator are
antifreeze in the washer fluid
the effectiveness of the solution.
hot. Scalding hot coolant and
reservoir.
steam may blow out under pres-
For mixture percentage, refer to the fol-
Radiator coolant can severely
sure causing serious injury.
lowing table.
obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
Mixture Percentage (volume)
Ambient
to paint and body trim.
Temperature
Antifreeze
Water
5°F (-15°C)
35
65
-13°F (-25°C)
40
60
-31°F (-35°C)
50
50
-49°F (-45°C)
60
40
7
25
Maintenance
BRAKE/CLUTCH FLUID
Use only the specified brake fluid. (Refer
to “Recommended lubricants or capaci-
CAUTION
ties” in section 8.)
Do not allow brake fluid to contact
the vehicle's body paint, as paint
Never mix different types of fluid.
damage will result. Brake fluid,
which has been exposed to open air
for an extended time should never
WARNING - Loss of brake/
be used as its quality cannot be
clutch fluid
guaranteed. It should be disposed
In the event the brake system
of properly. Don't put in the wrong
requires frequent additions of fluid,
kind of fluid. A few drops of miner-
the vehicle should be inspected by
al-based oil, such as engine oil, in
OYF079007N
an authorized HYUNDAI dealer.
your brake system can damage
brake system parts.
Checking the brake/clutch fluid
level
Check the fluid level in the reservoir peri-
WARNING - Brake/clutch
odically. The fluid level should be
fluid
between MAX and MIN marks on the
When changing and adding brake
side of the reservoir.
fluid, handle it carefully. Do not let it
Before removing the reservoir cap and
come in contact with your eyes. If
adding brake/clutch fluid, clean the area
brake fluid should come in contact
around the reservoir cap thoroughly to
with your eyes, immediately flush
prevent brake/clutch fluid contamination.
them with a large quantity of fresh
If the level is low, add fluid to the MAX
tap water. Have your eyes examined
level. The level will fall with accumulated
by a doctor as soon as possible.
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, have
the brake system or clutch (if equipped)
checked by an authorized HYUNDAI
dealer.
7 26
Maintenance
WASHER FLUID
WARNING - Coolant
Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
Radiator coolant can severely
obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
Windshield washer fluid agents
contain some amounts of alcohol
OYF079010
and can be flammable under cer-
Checking the washer fluid level
tain circumstances. Do not allow
sparks or flame to contact the
The reservoir is translucent so that you
washer fluid or the washer fluid
can check the level with a quick visual
reservoir. Damage to the vehicle
inspection.
or occupants could occur.
Check the fluid level in the washer fluid
Windshield washer fluid is poi-
reservoir and add fluid if necessary. Plain
sonous to humans and animals.
water may be used if washer fluid is not
Do not drink and avoid contacting
available. However, use washer solvent
windshield washer fluid. Serious
with antifreeze characteristics in cold cli-
injury or death could occur.
mates to prevent freezing.
7 27
Maintenance
PARKING BRAKE
OYF059023
OYF059022N
Checking the parking brake
Type B
Type A
Check the stroke of the parking brake by
Check whether the stroke is within spec-
counting the number of “clicks’’ heard
while fully applying it from the released
ification when the parking brake pedal is
position. Also, the parking brake alone
depressed with 44 lb (20 kg, 196 N) of
should securely hold the vehicle on a fair-
force. Also, the parking brake alone should
ly steep grade. If the stroke is more or
securely hold the vehicle on a fairly steep
grade. If the stroke is more or less than
less than specified, have the parking
brake adjusted by an authorized
specified, have the parking brake adjusted
HYUNDAI dealer.
by an authorized HYUNDAI dealer.
Stroke : 5
“clicks’’ at a force of
Stroke : 4~5 notch
44 lbs (20 kg, 196 N).
7 28
Maintenance
AIR CLEANER
OYF079011
OYF079012
OYF079013
Filter replacement
1. Loosen the air cleaner cover attaching
2. Wipe the inside of the air cleaner.
clips and open the cover.
3. Replace the air cleaner filter.
It must be replaced when necessary, and
should not be cleaned and reused.
4. Lock the cover with the cover attaching
You can clean the filter when inspecting
clips.
the air cleaner element.
Clean the filter by using compressed air.
7 29
Maintenance
CLIMATE CONTROL AIR FILTER
Replace the filter according to the
Filter inspection
Maintenance Schedule.
The climate control air filter should be
If the vehicle is operated in extremely
replaced according to the Maintenance
dusty or sandy areas, replace the ele-
Schedule. If the vehicle is operated in
ment more often than the usual recom-
severely air-polluted cities or on dusty
mended
intervals.
(Refer
to
rough roads for a long period, it should
“Maintenance under severe usage condi-
be inspected more frequently and
tions” in this section.)
replaced earlier. When you replace the
climate control air filter, replace it per-
forming the following procedure, and be
CAUTION
careful to avoid damaging other compo-
• Do not drive with the air cleaner
nents.
removed; this will result in exces-
OYF079014
sive engine wear.
Filter replacement
• When removing the air cleaner fil-
1. Open the glove box and remove the
ter, be careful that dust or dirt
support strap (1).
does not enter the air intake, or
damage may result.
• Use a HYUNDAI genuine part. Use
of non-genuine parts could dam-
age the air flow sensor.
7 30
Maintenance
OYF079015
OYF079016
OYF079046
2. With the glove box open, remove the
3. Remove the climate control air filter
4. Replace the climate control air filter.
stoppers by turning them counter-
cover while pressing the lock on the
5. Reassemble in the reverse order of
clockwise on both sides.
right of the cover.
disassembly.
NOTICE
When replacing the climate control air
filter install it properly. Otherwise, the
system may produce noise and the effec-
tiveness of the filter may be reduced.
7 31
Maintenance
WIPER BLADES
Contamination of either the windshield or
Blade replacement
the wiper blades with foreign matter can
When the wipers no longer clean ade-
reduce the effectiveness of the wind-
quately, the blades may be worn or
shield wipers. Common sources of con-
cracked, and require replacement.
tamination are insects, tree sap, and hot
wax treatments used by some commer-
CAUTION
cial car washes. If the blades are not wip-
ing properly, clean both the window and
To prevent damage to the wiper
the blades with a good cleaner or mild
arms or other components, do not
detergent, and rinse thoroughly with
attempt to move the wipers manual-
clean water.
ly.
1JBA5122
CAUTION
CAUTION
Blade inspection
To prevent damage to the wiper
The use of a non-specified wiper
NOTICE
blades, do not use gasoline,
blade could result in wiper malfunc-
Commercial hot waxes applied by auto-
kerosene, paint thinner, or other
tion and failure.
matic car washes have been known to
solvents on or near them.
make the windshield difficult to clean.
7 32
Maintenance
OHM078059
OYF079061
OYF079062
Front windshield wiper blade
2. Lift up the wiper blade clip. Then pull
3. Install the new blade assembly in the
1. Raise the wiper arm.
down the blade assembly and remove
reverse order of removal.
it.
CAUTION
Do not allow the wiper arm to fall
against the windshield, since it may
chip or crack the windshield.
7 33
Maintenance
BATTERY
(Continued)
WARNING - Battery
dangers
If electrolyte gets on your
Always read the following
skin, thoroughly wash the
instructions carefully when
contacted area. If you feel a
handling a battery.
pain or a burning sensa-
tion, get medical attention
Keep lighted cigarettes and
immediately.
all other flames or sparks
away from the battery.
Wear eye protection when
charging or working near a
Hydrogen, a highly com-
battery. Always provide
bustible gas, is always
ventilation when working in
OYF079017
present in battery cells and
an enclosed space.
For best battery service
may explode if ignited.
An inappropriately disposed
Keep the battery securely mounted.
Keep batteries out of the
battery can be harmful to
Keep the battery top clean and dry.
reach of children because
Pb
the environment and human
Keep the terminals and connections
batteries contain highly
health. Dispose the battery
clean, tight, and coated with petroleum
corrosive SULFURIC ACID.
according to your local
jelly or terminal grease.
Do not allow battery acid to
law(s) or regulation.
Rinse any spilled electrolyte from the
contact your skin, eyes,
clothing or paint finish.
When lifting a plastic-cased bat-
battery immediately with a solution of
tery, excessive pressure on the
water and baking soda.
If any electrolyte gets into
case may cause battery acid to
If the vehicle is not going to be used for
your eyes, flush your eyes
leak, resulting in personal injury.
an extended time, disconnect the bat-
with clean water for at least
Lift with a battery carrier or with
tery cables.
15 minutes and get immedi-
your hands on opposite corners.
ate medical attention.
Never attempt to recharge the
(Continued)
battery when the battery cables
are connected.
(Continued)
7 34
Maintenance
Battery recharging
(Continued)
CAUTION
Your vehicle has a maintenance-free,
• The electrical ignition system
When you don’t use the vehicle
calcium-based battery.
works with high voltage. Never
for a long time in the low temper-
If the battery becomes discharged in a
touch these components with the
ature, remove the battery and
short time (because, for example, the
engine running or the ignition
store it indoors.
headlights or interior lights were left on
switched on.
Always charge the battery fully to
while the vehicle was not in use),
Failure to follow the above warn-
prevent the battery case dam-
recharge it by slow charging (trickle)
ings can result in serious bodily
aged in low temperatures.
for 10 hours.
injury or death.
If the battery gradually discharges
because of high electric load while the
vehicle is being used, recharge it at 20-
30A for two hours.
CALIFORNIA PROPOSI-
TION 65 WARNING
Battery posts, terminals, and relat-
ed accessories contain lead and
lead compounds, chemicals known
to the State of California to cause
cancer, birth defects and reproduc-
tive harm. Batteries also contain
other chemicals known to the State
of California to cause cancer. Wash
hands after handling.
7 35
Maintenance
Reset items
WARNING - Recharging
WARNING
Items should be reset after the battery
battery
Before performing maintenance
has been discharged or the battery has
When recharging the battery,
or recharging the battery, turn off
been disconnected.
observe the following precautions:
all accessories and stop the
Auto up/down window (See section 4)
• The battery must be removed
engine.
Sunroof (See section 4)
from the vehicle and placed in an
The negative battery cable must
Trip computer (See section 4)
area with good ventilation.
be removed first and installed
Climate control system
• Do not allow cigarettes, sparks,
last when the battery is discon-
(See section 4)
or flame near the battery.
nected.
Clock (See section 4)
• Watch the battery during charg-
Operation related to the battery
Audio (See section 4)
ing, and stop or reduce the charg-
should be done in an authorized
ing rate if the battery cells begin
HYUNDAI dealer.
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 120°F (49°C).
• Wear eye protection when check-
ing the battery during charging.
• Disconnect the battery charger in
the following order.
1. Turn off the battery charger main
switch.
2. Unhook the negative clamp from
the negative battery terminal.
3. Unhook the positive clamp from
the positive battery terminal.
7 36

 

 

 

 

 

 

 

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