Hyundai H-100 Truck (2012 year). Instruction - part 12
EMISSION CONTROL SYSTEM
Emission Control System
7-2
Catalytic Converter
7-2
EGR System
7-4
7
7
EMISSION CONTROL SYSTEMS
7
EMISSION CONTROL
CATALYTIC CONVERTER
2
SYSTEM
H010A01HR-GAT
Vehicle modifications
H020D03HR-GAT
(If Installed)
This vehicle should not be modified.
(If Installed)
Modification of your vehicle could af-
Your Hyundai is equipped with an
fect its performance, safety or durabil-
emission control system to meet all
!
ity and may even violate governmental
requirements of the Emission prohibi-
WARNING:
safety and emissions regulations.
tion rules of your province.
The exhaust system and catalytic
In addition, damage or performance
system are very hot while the en-
In order to assure the proper function
problems resulting from any modifica-
gine is running or immediately after
tion may not be covered under war-
of the emission control systems, it is
the engine is turned off. Keep away
ranty.
recommended that you have your car
from the exhaust system and cata-
inspected and maintained by an au-
o If you use unauthorized electronic
lytic, you may get burned.
thorized Hyundai dealer in accordance
devices, it may cause the vehicle to
Also, do not remove the heat sink
with the maintenance schedule in this
operate abnormally, wire damage,
around the exhaust system, do not
manual.
battery discharge or fire. For your
seal the bottom of the vehicle or do
safety, do not use unauthorized elec-
not coat the vehicle for corrosion
tronic devices.
Exhaust emission control system
control. It may present a fire risk
The Exhaust Emission Control Sys-
under certain conditions.
tem is a highly effective system which
controls exhaust emissions while main-
taining good vehicle performance.
EMISSION CONTROL SYSTEMS
7
3
o Do not touch the catalytic con-
!
verter or any other part of the
WARNING:
exhaust system while the cata-
o Use diesel only.
lytic converter is hot. Shut off
o Maintain the engine in good
the engine, wait for at least one
operating condition. Extremely
hour before touching the cata-
high catalytic converter tempera-
lytic converter or any other part
tures can result from improper
of the exhaust system.
operation of the electrical, igni-
o Remember that your Hyundai
tion or electronic fuel injection.
dealer is your best source of
o If your engine stalls, pings, or is
Catalytic Converter
H020A01HR
assistance.
hard to start, have your Hyundai
o Do not park, idle or drive your
Hyundai vehicle is equipped with oxi-
dealer inspect and repair the
vehicle over any combustible ma-
dation type catalytic converter to re-
problem as soon as possible.
terial such as grass, paper, leaves
duce the carbon monoxide, hydrocar-
o Avoid driving with a very low
or rags. These materials might
bons and particulates contained in the
fuel level. Running out of diesel
contact the hot catalytic converter
exhaust gas.
may cause the engine to stop
and a fire might result.
and result in damage to the cata-
lytic converter.
o Avoid idling the engine for peri-
ods longer than 10 minutes.
o The vehicle should not be
pushed or pulled to get started.
This may cause the catalytic
converter to overheat and cre-
ate a fire hazard.
7 EMISSION CONTROL SYSTEMS
EGR SYSTEM
4
H020C01HR-GAT
(If Installed)
This system helps control oxides of
nitrogen by recirculating a part of the
exhaust gas into the engine, there by
reducing cylinder combustion tem-
perature.
The EGR system helps reduce Nox
(Oxides of Nitrogen) emission gas-
ses.
CONSUMER INFORMATION
Vehicle Identification Number (VIN)
8-2
Engine Number
8-2
Recommended Inflation Pressures
8-3
Snow Tires
8-4
Tire Chains
8-4
Tire Rotation
8-4
Tire Balancing
8-5
Tire Traction
8-5
When to Replace Tires
8-5
Spare Tire and Tools
8-6
8
8
8 CONSUMER INFORMATION
VEHICLE IDENTIFICATION
ENGINE NUMBER
2
NUMBER (VIN)
I010A01HR-GAT
I010B01A-GAT
2.6 N/A
I010A02HR
I010A01HR
I010B01HR
The vehicle identification number is
The vehicle identification number (VIN)
2.5 TCI
stamped as shown in the illustration.
is the number used in registering your
Please use this number when ordering
car and in all legal matters pertaining to
replacement parts.
its ownership, etc.
It can be found on the identification
plate attached on the driver's side of the
center pillar outer panel.
HHR6003
The engine number is stamped on the
engine block as shown in the drawing.
CONSUMER INFORMATION
8
TIRE
3
I020A01A-AAT
TIRE INFLATION
TIRE INFORMATION
TIRE SIZE
PRESSURE
!
FRONT
REAR
CAUTION:
The tires supplied on your new Hyundai
195/70R15C-6PR
290kPa (42PSI)
-
Always observe the following:
are chosen to provide the best perfor-
Low Deck
340kPa
-
mance for normal driving.
(STD)
(50PSI)
155R12C-8PR
o Check pressures when the tires
Low Deck
440kPa
-
(DBL)
(64PSI)
are cold. That is, after the car has
440kPa
been parked for at least three
195/70R15C-8PR
High Deck
-
I030A01HR-GAT
(64PSI)
hours and hasn't been driven
RECOMMENDED INFLATION
more than 1.6 km or one mile
These pressures were chosen to pro-
PRESSURES
since starting up.
vide the most satisfactory combination
o Check the pressure of your spare
of ride comfort, tire wear and stability
tire each time you check the pres-
under normal conditions. Tire pres-
sure of other tires.
sures should be checked at least
monthly. Proper tire inflation pressures
should be maintained for these rea-
sons:
o Lower-than-recommended tire pres-
sures cause uneven tread wear and
poor handling.
o Higher-than-recommended tire
I030A01HR
pressures increase the chance of
The tire label located on the driver's
damage from impacts and cause
side of the center pillar outer panel
uneven tread wear.
gives the tire pressures recommended
for your car.
CONSUMER INFORMATION
8
4
I040A02S-GAT
I050A01HR-GAT
I060A01HP-GAT
SNOW TIRES
TIRE CHAINS
TIRE ROTATION
If you equip your car with snow tires,
Tire chains, if necessary should be
With Spare tire
they should be the same size and have
installed on the rear wheels. Be sure
the same load capacity as the original
that the chains are installed in accor-
tires. Snow tires should be installed on
dance with the manufacturer's instruc-
all four wheels; otherwise, poor han-
tions.
dling may result.
To minimize tire and chain wear, do not
Snow tires should carry 28 kPa (4 psi)
continue to use tire chains when they
more air pressure than the pressure
are no longer needed.
recommended for the standard tires
on the tire label on the driver's door
edge, or up to the maximum pressure
!
HHR5019
WARNING:
shown on the tire sidewall whichever is
o When driving on roads covered
less.
Without Spare tire
with snow or ice, drive at less
Do not drive faster than 120 km/h (75
than 30 km/h (20 mph).
mph) when your car is equipped with
o Use the SAE "S" class or wire &
snow tires.
plastic chains.
o If you have noise caused by chains
contacting the body, retighten the
chain to avoid contact with the
vehicle body.
o To prevent body damage, retighten
the chains after driving 0.5 ~ 1 km.
HHR5020
CONSUMER INFORMATION
8
5
Tires should be rotated every 5,000 km
I080A01A-AAT
The original tires on your car have tread
(3,000 miles). If you notice that tires are
TIRE TRACTION
wear indicators. The tread wear indica-
wearing unevenly between rotations,
tors appear when the tread depth is 1.6
Tire traction can be reduced if you
have the car checked by a Hyundai
mm (0.06 in.). The tire should be re-
drive on worn tires, tires that are im-
dealer so the cause may be corrected.
placed when these appear as a solid bar
properly inflated or on slippery road
After rotating, adjust the tire pressures
across two or more grooves of the
surfaces. Tires should be replaced
and be sure to check wheel nut torque.
tread. Always replace your tires with
when tread wear indicators appear. To
those of the recommended size. If you
reduce the possibility of losing control,
change wheels, the new wheel's rim
slow down whenever there is rain,
!
snow or ice on the road.
width and offset must meet Hyundai
WARNING:
specification.
Do not mix bias-ply and radial-ply
tires under any circumstances. This
may cause dangerous handling char-
I090A01S-GAT
!
WARNING:
acteristics.
WHEN TO REPLACE TIRES
o Driving on worn-out tires is dan-
1.6 mm (0.06 in.)
gerous! Worn-out tires can cause
loss of braking effectiveness,
steering control and traction.
I070A01A-AAT
When replacing tires, never mix
TIRE BALANCING
radial and bias-ply tires on the
A tire that is out of balance may affect
same car. If you replace radial
handling and tire wear. The tires on
tires with bias-ply tires, they must
your Hyundai were balanced before
be installed in sets of four.
the car was delivered but may need
Wear indicator
o Using tires and wheels of other
balancing again during the years you
than the recommended sizes may
own the car.
cause unusual handling charac-
OHR048101
Whenever a tire is dismounted for
teristics that may cause death,
repair, it should be rebalanced before
serious injury or property dam-
being reinstalled on the car.
age.
CONSUMER INFORMATION
8
6
1
2. Tire size designation
o Tires degrade over time, even when
A tire’s sidewall is marked with a tire
they are not being used. Regard-
5, 6
size designation. You will need this
less of the remaining tread, it is
information when selecting replacement
recommended that tires tread, It is
7
tires for your vehicle. The following
recommended that tires generally
4
explains what the letters and numbers
be replaced after 6 years of normal
in the tire size designation mean.
service. Heat caused by not cli-
Example tire size designation:
mates or frequent high loading
(These numbers are provided as an
Conditions can accelerate the ag-
3
2
example only; your tire size designator
ing process. Failure to follow this
could vary depending on your vehicle.)
Warning can result in sudden tire
1
I030B04JM
195/70R 15C 95V
failure, which could lead to a loss
of control and an accident involv-
Tire sidewall labeling
This information identifies and describes
195 - Tire width in millimeters.
ing serious injury or death.
the fundamental characteristics of the
70 - Aspect ratio. The tire’s section
tire and also provides the tire identifica-
height as a percentage of its width.
tion number (TIN) for safety standard
R - Tire construction code (Radial).
certification. The TIN can be used to
15 - Rim diameter in inches.
identify the tire in case of a recall.
C - Commercial tire
95 - Load Index, a numerical code
associated with the maximum
1. Manufacturer or brand name
load the tire can carry.
Manufacturer or Brand name is shown.
V - Speed Rating Symbol. See the
speed rating chart in this section
for additional information.
CONSUMER INFORMATION
8
7
o Wheel size designation
o Tire speed ratings
3. Checking tire life (TIN : Tire
Wheels are also marked with important
The chart below lists many of the differ-
Identification Number)
information that you need if you ever
ent speed ratings currently being used
Any tires that are over 6 years old,
have to replace one. The following ex-
for passenger car tires. The speed rat-
based on the manufacturing date, (in-
plains what the letters and numbers in
ing is part of the tire size designation on
cluding the spare tire) should be re-
the wheel size designation mean.
the sidewall of the tire. This symbol
placed by new ones. You can find the
corresponds to that tire's designed
manufacturing date on the tire sidewall
Example wheel size designation:
maximum safe operating speed.
(possibly on the inside of the wheel),
5.5JX15
displaying the DOT Code. The DOT
Speed
Code is a series of numbers on a tire
Rating
Maximum Speed
5.5 - Rim width in inches.
consisting of numbers and English let-
Symbol
J - Rim contour designation.
ters. The manufacturing date is desig-
15 - Rim diameter in inches.
S
180 km/h (112 mph)
nated by the last four digits (characters)
T
190 km/h (118 mph)
of the DOT code.
H
210 km/h (130 mph)
V
240 km/h (149 mph)
DOT : XXXX XXXX OOOO
The front part of the DOT means a plant
Above 240 km/h
Z
code number, tire size and tread pattern
(149 mph)
and the last four numbers indicate week
and year manufactured.
For example:
DOT XXXX XXXX 1611 represents
that the tire was produced in the 16th
week of 2011.
CONSUMER INFORMATION
8
8
4. Tire ply composition and ma-
7. Uniform tire quality grading
terial
Quality grades can be found where
!
WARNING:
The number of layers or plies of rubber-
applicable on the tire sidewall between
Tire age
coated fabric in the tire. Tire manufac-
tread shoulder and maximum section
Tires degrade over time, even when
turers also must indicate the materials
width.
they are not being used.
in the tire, which include steel, nylon,
For example:
Regardless of the remaining tread,
polyester, and others. The letter "R"
TREADWEAR 200
we recommend that tires be re-
means radial ply construction; the letter
TRACTION AA
placed after approximately six (6)
"D" means diagonal or bias ply con-
TEMPERATURE A
years of normal service. Heat caused
struction; and the letter "B" means
by hot climates or frequent high load-
belted-bias ply construction.
o Tread wear
ing conditions can accelerate the
The tread wear grade is a comparative
aging process. Failure to follow this
5. Maximum permissible inflation
rating based on the wear rate of the tire
warning can result in sudden tire
when tested under controlled condi-
pressure
failure, which could lead to a loss of
tions on a specified government test
This number is the greatest amount of
control and an accident involving
course. For example, a tire graded 150
air pressure that should be put in the
serious injury or death.
would wear one-and-a-half times (1½)
tire. Do not exceed the maximum per-
as well on the government course as a
missible inflation pressure. Refer to the
tire graded 100.
Tire and Loading Information label for
The relative performance of tires de-
recommended inflation pressure.
pends upon the actual conditions of
their use, however, and may depart
6. Maximum load rating
significantly from the norm due to varia-
This number indicates the maximum
tions in driving habits, service prac-
load in kilograms and pounds that can
tices and differences in road character-
be carried by the tire. When replacing
istics and climate.
the tires on the vehicle, always use a
tire that has the same load rating as the
factory installed tire.
CONSUMER INFORMATION
8
9
These grades are molded on the side-
o Temperature -A, B & C
I100A03HR-GAT
walls of passenger vehicle tires. The
SPARE TIRE AND TOOLS
The temperature grades are A (the high-
tires available as standard or optional
est), B, and C, representing the tire’s
equipment on your vehicle may vary
resistance to the generation of heat and
with respect to grade.
its ability to dissipate heat when tested
under controlled conditions on a speci-
o Traction - AA, A, B & C
fied indoor laboratory test wheel.
The traction grades, from highest to
Sustained high temperature can cause
lowest, are AA, A, B and C. Those
the material of the tire to degenerate
grades represent the tire’s ability to
and reduce tire life, and excessive tem-
stop on wet pavement as measured
perature can lead to sudden tire failure.
under controlled conditions on speci-
Grades B and A represent higher levels
fied government test surfaces of as-
of performance on the laboratory test
I100A01HRA
phalt and concrete. A tire marked C
wheel than the minimum required by
may have poor traction performance.
law.
Your Hyundai is delivered with the fol-
lowing:
!
!
Spare tire and wheel
WARNING:
WARNING:
Jack, Jack handle
The traction grade assigned to this
Tire temperature
Wheel nut wrench,
tire is based on straight-ahead brak-
The temperature grade for this tire is
Spare tire carrier wrench
ing traction tests, and does not in-
established for a tire that is properly
clude acceleration, cornering, hy-
inflated and not overloaded. Exces-
droplaning, or peak traction charac-
sive speed, underinflation, or exces-
teristics.
sive loading, either separately or in
combination, can cause heat build-
up and possible sudden tire failure.
This can cause loss of vehicle con-
trol and serious injury or death.
VEHICLE SPECIFICATIONS
Measurement
9-2
Engine
9-3
Lubrication Chart
9-4
9
9
9 VEHICLE SPECIFICATIONS
2
J010A01HR-GAT
MEASUREMENT
mm
Long Wheel Base
Extra Long Wheel Base
ITEMS
Low Deck
High Deck
Low Deck
Standard Cab
Double Cab
Standard Cab
Standard Cab
Overall Length
4,795
5,120
Overall Width
1,740
1,740
Overall Height
1,965
1,965
Wheel Base
2,430
2,640
Wheel Tread
Front
1,485
1,485
Rear
1,320
1,420
1,320
J020HR01HR-GAT
J090A01HR-GAT
POWER STEERING
TRANSMISSION
Type
Rack and pinion
Manual Transmission
Wheel Free Play
0 ~ 30 mm (0 ~ 1.18 in.)
ITEMS
2.6 N/A
2.5 TCI
Rack Stroke
146 mm (5.75 in.)
Gear Ratio
1st
3.986
4.270
Oil Pump Type
Vane type
2nd
2.155
2.282
3rd
1.414
4th
1.000
5th
0.813
Reverse
3.814
VEHICLE SPECIFICATIONS
9
3
J030A01HR-GAT
J050A01HR-GAT
TIRE
BRAKE
Tire Size
Type
Hydraulic with brake booster
Low Deck
High Deck
Front Brake Type
Ventilated disc type
Front
195/70R15C-6PR
Rear Brake Type
Drum type
Standard
Rear
155R12C-8PR
195/70R15C-8PR
Parking Brake
Cable operated on rear wheel
Front
Full size 1EA
-
Spare
Rear
Full size 1EA
Full size 1EA
J060A01HR-GAT
FUEL SYSTEM
Fuel tank
Liter
Imp.gal
Capacity
65
14.3
9 VEHICLE SPECIFICATIONS
ENGINE
4
J030A02HR-GAT
DIESEL ENGINE
ITEMS
2.6 N/A
2.5 TCI
A2.5
Engine Type
D4BB
D4BH
Bore × Stroke(mm)
91.1X100
91.1 × 95
Total displacement(cc)
2,607
2,476
Compression ratio
22
20.5
Firing order
1-3-4-2
Valve clearance
Warm engine
0.25/0.25
(Intake/Exhaust)(mm)
Cold engine
0.15/0.15
Except South Africa
ATDC 5°
Injection (or lgnition) timing
ATDC 9°
South Africa only
ATDC 3°
Idle speed (RPM)
850
800
Except Middle East
79/4000 ps/rpm
94/3800 ps/rpm
Maximum Gross Power
Middle East only
58 kW at 4000 rpm
69 kW at 3800 rpm
Except Middle East
17/2200 kg·m/rpm
22.5/2000 kg·m/rpm
Maximum Gross Torque
Middle East only
162 N·m at 2200 rpm
220 N·m at 2000 rpm