Hyundai Coupe (2008 year). Instruction - part 22
OWNER MAINTENANCE
6
WINDSCREEN WASHER
13
RESERVOIR REPLENISHMENT
SG090A3-E
!
CAUTION:
Engine coolant anti freeze must
not be used in the windscreen
washer system since damage to
the paintwork may result.
Undiluted windscreen washer ad-
ditive must not be allowed to come
into contact with the paintwork. If
spillage occurs, flush the affected
1JBA7037
area immediately with water. Do
HGK5014
not operate the windscreen washer
The level of windscreen washer fluid
for more than 15 seconds continu-
available should be checked on a
ously or when the reservoir is
daily basis. The level of fluid will be
empty since damage to the washer
visible through the side of the reser-
pump will result.
voir. When the fluid is to be replen-
ished, only a proprietary screen wash
additive should be used and in the
concentration recommended by the
manufacturer. The windscreen washer
reservoir has a total capacity of
3
1JBA7038
litres.
2. Compress the clip and slide the
blade assembly downward.
3. Lift it off the arm.
To install the wiper blade
Install the blade assembly in the re-
verse order of removal.
6 OWNER MAINTENANCE
CHECKING THE
AUTOMATIC TRANSAXLE
14
TRANSAXLE OIL (MANUAL)
FLUID
G100A01MC-EAT
G110A01MC-EAT
Transaxle lubricant in the manual
The automatic transaxle fluid level
!
WARNING:
transaxle should be checked at those
should be checked and changed at
o Windscreen washer fluid agents
intervals specified in the vehicle main-
those intervals prescribed in the main-
contain some amounts of alcohol
tenance schedule in Section 5.
tenance schedule. It is of paramount
and can be flammable under cer-
importance that only the specified fluid
tain circumstances. Do not allow
is used when replenishing or changing
sparks or flame to contact the
!
the fluid. The use of other fluids may
washer fluid or the washer fluid
WARNING:
irreparably damage the transaxle and
reservoir. Damage to the vehicle
It is always better to check the
invalidate the manufacturers warranty.
or its occupants could occur.
transaxle oil level when the engine
In addition the ingress of dirt or lint
o Windscreen washer fluid is poi-
is cool or cold. If the engine is hot,
may prevent correct functioning of the
sonous to humans and animals.
you should exercise great caution
transaxle and care must be exercised
Do not drink windscreen washer
to avoid burning yourself on hot
to prevent the ingress of such matter.
fluid. Serious injury or death
engine or exhaust parts.
could occur.
NOTE:
It is recommended that the manual
transaxle fluid should be checked
by a Hyundai authorised repairer.
OWNER MAINTENANCE
6
15
G110D03L-GAT
NOTE:
Checking the automatic
Automatic transaxle fluid is red in
transaxle fluid level
colour. As driving distance in-
Fluid level should be within "HOT"
creases, the fluid colour turns dark-
1.6L/2.0L
2.7L
range
ish red gradually. It is a normal
condition and you should not judge
the need to replace based upon the
changing colour.
You must replace the automatic
transaxle fluid in accordance with
intervals specified in the vehicle
HGK5008
maintenances schedule in section 5.
3. Confirm that the fluid level is in
“HOT” range on the level gauge. If
HGK5007
the fluid level is lower, add the
!
WARNING:
The automatic transaxle fluid level
specified fluid from the fill hole. If
The transaxle fluid level must be
should be checked regularly.
the fluid level is higher, drain the
checked with the engine running
Keep the vehicle on the level ground
fluid from the drain hole.
and at normal operating tempera-
with the parking brake applied and
4. If the fluid level is checked in cold
ture and therefore care must be ex-
check the fluid level according to the
condition (fluid temperature 20~30°C
ercised to prevent injury occurring
following procedure.
(68~86°F)) add the fluid to “COLD”
through contact with rotating or hot
line and then recheck the fluid level
parts of the engine.
1. Place the selector lever in N (Neu-
according to the above step 2.
tral) position and confirm the engine
is running at normal idle speed.
2. After the transaxle is warmed up
sufficiently
(fluid temperature
70~80°C (158~176°F)), for example
by 10 minutes usual driving, shift
the selector lever through all posi-
tions then place the selector lever in
N (Neutral) or P (Park) position.
6 OWNER MAINTENANCE
BRAKE SYSTEM CHECK-
16
ING
SG120A1-E
SG120D1-E
Brake Fluid Level
!
WARNING:
!
CAUTION:
The electric engine cooling fan au-
Correct operation of the braking
tomatically switches on and off ac-
system is essential to the safe
cording to engine temperature. Be
operation of the vehicle and there-
careful to keep away from the fan
fore, any maintenance operations
during this check as it may switch
other than those listed below
on at any time.
should be entrusted to a Hyundai
authorised repairer.
NOTE:
Only lint free cloth should be used
HGK5012
for wiping the dipstick. The pres-
ence of lint within the transaxle
The fluid level in the brake fluid reser-
may cause problems with the nor-
voir should be checked periodically.
mal function of the transaxle.
The level should be between the "MIN"
and "MAX" marks on the side of the
reservoir. If the level is at or below
the "MIN" mark, fluid should be added
having carefully cleaned the area sur-
rounding the reservoir cap to ensure
that dirt is not allowed to enter the
system. It should be noted will de-
crease slightly as the friction linings of
the pads and shoes become worn and
that this is a normal condition.
OWNER MAINTENANCE
6
CHECKING THE CLUTCH
AIR CONDITIONING
17
FLUID
SYSTEM MAINTENANCE
SG130A1-C
SG140A1-E
(Manual Transaxle)
Condenser
!
WARNING:
To Check the Clutch Fluid
Ensure that the condenser is periodi-
Brake fluid is hygroscopic and
cally inspected and that accumula-
should never be stored in an un-
tions of dirt, dead insects and leaves
sealed container. The presence of
etc, are removed to ensure that the
water in the braking system will
efficiency of the system is not im-
cause vapour locks and increase
paired. Care must be exercised to
the possibility of brake fade along
ensure that the condenser fins are
with promoting corrosion within
not damaged during cleaning.
the braking system. The brake fluid
must be changed at the specified
time or mileage interval to ensure
continued safe operation of the
system. Brake fluid will cause rapid
HGK5013-E
and serious damage to paintwork.
The clutch fluid level in the master
If accidental spillage occurs, the
cylinder should be checked when
affected area must be rinsed with
performing other under bonnet checks.
water immediately. Do not allow
The system should be checked for
brake fluid to come into contact
leakage at the same time.
with the eyes or to be ingested
Ensure that the clutch fluid level is
and ensure that fluid is safely
always between the "MAX" and "MIN"
stored away form the reach of chil-
level markings on the fluid reservoir.
dren.
Fill as required. Fluid loss indicates a
leak in the clutch system which should
be inspected and repaired immedi-
ately.
6 OWNER MAINTENANCE
CHANGING THE CLIMATE
18
CONTROL AIR FILTER
SG140C2-E
SG140D1-E
G145A03GK-EAT
Checking the Refrigerant
Off Season Maintenance
(In front of blower unit)
(Not all models)
1. Start the engine and run at idle for
The air conditioning must be run for
several minutes with the refrigera-
ten minutes or so weekly during peri-
The climate control air filter is located
tion system running at the coldest
ods when the system would not nor-
in front of the blower unit behind the
setting.
mally be used to ensure that the
glove box.
2. If the air coming out of the in-dash
compressor and seals are lubricated.
It helps to decrease the amount of
vents is not cold, have the air con-
If this precaution is not observed the
pollutants entering the car.
ditioning system inspected by your
compressor seals may become stuck
Hyundai authorised repairer.
to the compressor shaft and dam-
aged when the system is next used
resulting in a loss of refrigerant and
damage to the compressor.
!
CAUTION:
Running the air conditioning sys-
tem for extended periods of time
with a low refrigerant level may
damage the compressor.
OGK076020R
1. Remove the mounting screws on
the downside of the glove box.
OWNER MAINTENANCE
6
19
OGK076021R
HGK2114-E
HGK2115-E
2. Open the glove box and remove the
3. Remove the filter cover.
4. Replace the climate control air filter
mounting screws on the upside of
with a new one.
the glove box.
5. Installation is the reverse order of
disassembly.
!
CAUTION:
Be sure to install the climate control
air filter in the direction of the arrow
sign. Otherwise, it may cause noise
or deterioration.
6 OWNER MAINTENANCE
FUSIBLE LINKS
20
SG200A1-E
SG200B2-E
Individual Circuit Fuses
!
WARNING:
Under no circumstances should a
fusible link be replaced with any-
thing other than a new link of the
Melted
Good
same rating. The use of higher
rated links or other means of con-
necting the circuit will create a
potential fire hazard.
G200A01E
The fusible link prevents damage to
HGK4003-E
the wiring harness in the event of an
The fuse box containing the individual
electrical system malfunction. Failure
circuit fuses is located on the lower
of a fusiblelink is indicative of a seri-
portion of the dashboard adjacent to
ous overload condition having oc-
the bonnet release. The fuse box
curred and therefore the electrical
cover is removed by pushing lightly
system should be checked by a
and then releasing the lid. A fuse
Hyundai authorised repairer before a
rating grid will be found on the re-
replacement link is fitted.
verse side of the cover. In the event
of fuse failure, the fuse should be
replaced with one of equivalent rat-
ing. A fuse removal tool is provided
within the fuse box to facilitate re-
placement.
OWNER MAINTENANCE
6
BATTERY MAINTENANCE
21
SG210A1-E
Good
Burned out
HXDFL1026-1
G200B02L
OGK076026
In the event of a replacement fuse
failing shortly after installation a mal-
function within the circuit protected by
!
!
WARNING:
WARNING:
that fuse is indicated. The circuit
The use of replacement fuses hav-
Motor vehicle batteries contain
should be checked by a Hyundai
ing a higher rating than specified
sulphuric acid which is corrosive
authorised repairer at the first avail-
or other means of connecting the
and poisonous. Hydrogen gas is
able opportunity.
circuit will create a potential fire
emitted from the battery which is
hazard.
explosive when combined with
oxygen. The following precautions
must be strictly observed to avoid
NOTE:
personal injury or damage to the
See page 6-34 for the fuse panel
vehicle.
descriptions.
6 OWNER MAINTENANCE
22
o
If battery electrolyte is spilled onto
skin or into eyes, the effected area
If electrolyte gets on your
!
must be flushed with copious
WARNING:
skin, thoroughly wash the
amounts of water and medical as-
Always read the following
contacted area.
sistance sought.
instructions carefully when
If you feel a pain or a burn-
o
If battery electrolyte is ingested,
handling a battery.
ing sensation, get medical
copious amounts of water or milk
Keep lighted cigarettes and
attention immediately.
followed by an ant-acid (raw egg or
all other flames or sparks
Wear eye protection when
milk of magnesia) must be drunk.
away from the battery.
charging or working near a
Vomiting should not be induced
Hydrogen, which is a highly
battery.
and medical assistance must be
combustible gas, is always
Always provide ventilation
sought.
present in battery cells and
when working in an en-
o
Batteries must only be charged in
may explode if ignited.
closed space.
well ventilated areas from which
Keep batteries out of the
naked lights or sources of sparks
reach of children because
o When lifting a plastic-cased bat-
are excluded.
batteries contain highly cor-
tery, excessive pressure on the
case may cause battery acid to
o
Ensure that children, pets or other
rosive SULPHURIC ACID.
leak, resulting in personal injury.
unauthorised persons are kept away
Do not allow battery acid to
Lift with a battery carrier or with
from batteries.
contact your skin, eyes,
your hands on opposite corners.
o
Do not allow anything to bridge the
clothing or paint finish.
o Never attempt to charge the bat-
positive (+) and negative (-) termi-
If any electrolyte gets into
tery when the battery cables are
nals of the battery.
your eyes, flush your eyes
connected.
o
Never invert the battery.
with clean water for at least
o The electrical ignition system
15 minutes and get imme-
works with high voltage.
The battery fitted during production is
diate medical attention. If
Never touch these components
of the "Maintenance Free" type.
possible, continue to apply
water with a sponge or
with the engine running or the
cloth until medical atten-
ignition switched on.
tion is received.
OWNER MAINTENANCE
6
ELECTRIC COOLING FANS
POWER STEERING FLUID
23
LEVEL
YG210A1-E
G230A01GK-EAT
NOTE:
o The power steering pump may be
!
noisy when the engine is first
WARNING:
started in the extreme cold (-20°C/
The cooling fan is controlled by
-4°F). This noise is not abnormal
engine coolant temperature and
and will stop as the engine warms
may sometimes operate even when
up. If the power steering pump
the engine is not running. Do not
continues to be noisy after the
touch the radiator fan until it is
engine has warmed up, have it
completely stopped.
inspected by your Hyundai
As the coolant temperature de-
authorised repairer.
creases the fan will automatically
o Do not check whilst the engine is
HGK5011
shut off. This is a normal condi-
running. Do not start when power
tion.
The power steering fluid level should
steering fluid reservoir is empty.
be checked regularly.
To check the power steering fluid level,
Checking Engine Cooling Fan
be sure the ignition is "OFF", then
YG220A1-E
check to make certain that the power
Power Steering Hoses
The engine cooling fan should auto-
steering fluid level is between the
matically come on if the engine cool-
It is suggested that you check the
"MAX" and "MIN" level markings on
ant temperature is high.
power steering hose connections for
the fluid reservoir.
fluid leakage at those intervals speci-
Checking Condenser Cooling
fied in the vehicle maintenance sched-
Fan
ule in Section 5. The power steering
hoses should be replaced if there are
The condenser cooling fan (in front of
severe surface cracking, pulling, scuff-
the condenser) should come on auto-
ing or worn spots. Deterioration of the
matically whenever the air conditioner
hoses could cause premature failure.
is in operation.
6 OWNER MAINTENANCE
HEADLIGHT AIMING ADJUSTMENT
24
G290A02GK-EAT
1. Keep all tyres inflated to the correct
G290B01GK-EAT
pressure.
Adjustment After Headlight As-
2. Place the vehicle on level ground
sembly Replacement
and press the front bumper & rear
Vertical line
bumper down several times. Place
vehicle at a distance of 118.1 in.
Horizontal line
W
"P"
(3m) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,
1.18 in.
Horizontal
Cut-off line
H
engine oil and fuel, and spare tyre,
aiming
jack, and tools).
4. Clean the head lights lens and turn
L
Ground
OGK076068N
line
on the headlight.
H
5. Open the bonnet.
G290B01JM-D
6. Draw the vertical line (through the
centre of each headlight beam pat-
If the vehicle has had front body repair
tern) and the horizontal line (through
and the headlight assembly has been
Vertical aiming
the centre of each headlight beam
replaced, the headlight aiming should
pattern) on the aiming screen.
be checked using an aiming screen as
And then, draw a parallel line at
shown in the illustration. Turn on the
1.18 in. (30 mm) under the hori-
headlight switch.
zontal line.
1. Adjust headlights so that main axis
7. Adjust each cut-off line of the low
of light is parallel to centre line of
beam to the parallel line with a
the body and is aligned with point
OGK076067N
phillips screwdriver
- VERTICAL
"P" shown in the illustration.
Before performing aiming adjustment,
AIMING.
2. Dotted lines in the illustration show
make sure of the following.
8. Adjust each cut-off line of the low
centre of headlights.
beam to the each vertical line with
a phillips screwdriver - HORIZON-
TAL AIMING.
OWNER MAINTENANCE
6
REPLACING LIGHT BULBS
25
G260A01MC-EAT
G270A01GK-EAT
SPECIFICATION:
Headlight and Front Turn Signal
"H"
In the event of bulb failure being expe-
Light
Horizontal centre line of headlights
rienced, ensure that the relative light-
from ground:
ing circuit is turned off prior to attempt-
1. Allow the bulb to cool. Wear eye
Low Beam: 27.2 in. (690 mm)
ing to replace the bulb. The illustra-
protection.
High Beam: 26.5 in. (674 mm)
tions on the following page will assist
2. Open the engine bonnet.
in locating and removing the various
3. Always grasp the bulb by its plastic
"W"
bulbs. Ensure that the replacement
base, avoid touching the glass.
Distance between each headlight cen-
bulb has the same cap configuration
tre :
and wattage as the original.
Low Beam: 52.6 in. (1,336 mm)
High Beam: 43.2 in. (1,098 mm)
See page 6-33 for the wattage descrip-
tions.
"L"
Distance between the headlights and
the wall that the lights are tested
!
CAUTION:
against : 118.11 in. (3,000 mm)
o Keep the lamps out of contact
with petroleum products, such as
oil, petrol, etc.
OGK076066N
o If you don't have necessary tools,
the correct bulbs and the exper-
4. Disconnect the power cord from the
tise, consult your Hyundai
bulb base in the back of the head-
authorised repairer.
light.
6 OWNER MAINTENANCE
26
OGK076047
OGK076049
OGK076050
5. Turn the plastic cover counterclock-
7. Push the bulb spring to remove the
8. Remove the protective cap from
wise and remove it.
headlight bulb.
the replacement bulb and install
the new bulb by matching the plas-
tic base with the headlight hole.
Reattach the bulb spring and re-
connect the connector.
9. Use the protective cap and carton
to promptly dispose of the old bulb.
10.Check for proper headlight aim.
OGK076048
6. Disconnect the connector from the
bulb base in the back of the head-
light.
OWNER MAINTENANCE
6
27
G270K01CM-EAT
Front Fog Light
NOTE:
It is recommended that the front fog
light bulb be replaced by a Hyundai
authorised repairer.
OGK076052
G270A03O
11.To replace the front turn signal light
bulb, remove from the bulb holder
!
and install the new bulb.
WARNING:
Halogen bulbs contains gas under
pressure and if impacted could shat-
ter, resulting in flying fragments.
Always wear eye protection when
servicing the bulb. Protect the bulb
against abrasions or scratches and
against liquids when lighted. Turn
the bulb on only when installing in
a headlight. Replace the headlight if
damaged or cracked. Keep the bulb
out of the reach of children and
dispose of the used bulb with care.
6 OWNER MAINTENANCE
28
G270B01GK-EAT
Rear Combination Light
(Without woofer speaker)
(2)
(1)
(3)
(1)
OGK076040
OGK076042
2. To remove the cover of the rear
4. To detach the rear combination light
luggage trim, turn the knob by hand
hit it strongly by hand.
OGK076037
to the counterclockwise.
5. To replace the rear combination light
1. Open the hatchback door.
(stop/tail light, turn signal light, back-
up light), take it out from the bulb
holder by turning it counterclock-
wise.
(1) Stop/Tail light
(2) Back-up light
(3) Turn signal light
6. Install the new bulb.
OGK076041
3. Remove the nut (8mm) with a span-
ner.
OWNER MAINTENANCE
6
29
G275B01GK-EAT
Rear Combination Light
(With woofer speaker)
(2)
(1)
(3)
(1)
OGK076039
OGK076040
3. Extract the mounting screws
5. To remove the cover of the rear
(10mm) around the woofer speaker
luggage trim, turn the knob by hand
OGK076037
with a spanner.
to the counterclockwise.
1. Open the hatchback door.
4. Disconnect the power cord from the
woofer speaker.
OGK076041
6. Remove the nut
(8mm) with a
HGK5038
wrench.
2. Take off the luggage board.