Index Hyundai Hyundai HD 65, Hyundai HD 72, Hyundai HD 78 - Electrical manual
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INTRODUCTION
E103F6A0
GI-1
INTRODUCTION (1)
STARTING SYSTEM (1)
STARTING SYSTEM
System name/
System code
Component
symbol
Wire color
SD360-1
E2RG360A
START
SOLENOID
START
MOTOR
BATTERY
BATTERY
GROUND
BODY
GROUND
MOTOR
ENGINE
LEVER
MAGNETIC
OVERRUNNING
CLUTCH
PINION
GEAR
FLYWHEEL
W
B
B
P
R
N
D
L
2
TRANSAXLE
RANGE
SWITCH
ETACM
IGNITION
SWITCH
ON
ST
ACC
LOCK
AM
6
R
R
M11
M11
E27
E27
8
C34
7
C34
5
2
3
M19
M19
3
M70-1
6
M19
5
1
4
5
1
START
RELAY
E/R
RELAY &
FUSE
BOX
BURGLAR
ALARM
RELAY
I/P
JUNCTION
BOX
4
FUSIBLE
LINK(IGN)
30A
1
EE01
L
B
G10
1
EM01
1
EM03
PHOTO 08
PHOTO 01
PHOTO 08
PHOTO 08
PHOTO 09
PHOTO 04
PHOTO 06
PHOTO 07
PHOTO 05
PHOTO 03
PHOTO 02
W
W
G
R
R
EM02
5
MC02
7
P
P
W
Gr
Gr
B
B
B/Y
See
Ground
Distribution
Distinguish harness from harness connection connector
3
Picture number
for component
locations
4
1
Harness
classification
7
Connector
classification
number
Connector
terminal
number
8
5
6
EVTGI70001L
INTRODUCTION
GI-2
INTRODUCTION (2)
Connector
configurations
(components)
Explanation of
connector code
2
M05
a : Connector manufacturer
b : Terminal series number
c : The number of connector terminals
d : Connector distinguishing
e : Connector color
abbreviations
KET_090II_04F_W
1
a
b
c
d
e
2
3
4
B (Black)
Br (Brown)
G (Green)
Gr (Gray)
L (Blue)
R (Red)
W (White)
Y (Yellow)
Female Pin : F
Male Pin : M
M05
KET_090II_04F_W
KET_090II_10M_W
AMP_PLM2_02F_B
KET_090II_06M_W
KUM_AR_04F_W
KET_090II_10F_W
M06
M11
M13
BLANK
BLANK
M81
M67
*
2
3
4
1
2
*
*
4
5
6
8
9 10
1
2
3
4
1
3
4
5
6
7
8
1
2
1
2
3 4 5 6
Unused
pin
*
*
*
STARTING SYSTEM (2)
STARTING SYSTEM
SD360-2
E2RG360B
EVTGI70002L
INTRODUCTION
GI-3
INTRODUCTION (3)
Pages by system/ Name of Schematic diagram
Each page is consisted of circuits by system. This schematic
diagram includes the path of electricity flow, connection condition
for each switch, and the function of other relevant circuits at once.
It is applicable to real service work.
1
Connector configurations (connection between harnesses)
The connector figure of components in the schematic diagram
by system is indicated on the last page of schematic diagram.
It shows the front of the connector on the harness side when not
to the harness connector. The terminal number on each connector
can be obtained by following the pattern used in
5
connector view
and numbering order. Unused terminals are marked with an asterisk (
).
When connecting the harness with connector between harnesses,
it shows female and male connectors and indicates them on the
connector configurations group.
To find the components easily, a component locations diagram is
indicated with "PHOTO NO" on the lower portion of the component name.
To make it easy to distinguish connectors, the connector in the
picture is indicated being installed in the vehicle.
Circuits by system depends upon part number and are indicated
on schematic diagram index.
10
9
8
7
6
5
4
3
21
22
1
2
17
18
19
20
16 15
13
14
12 11
10
9
8
7
6
5
4
3
21 22
1
2
17 18 19 20
16
15
13 14
12
11
EM02
PHOTO 03
3
2
1
6
5
4
1
2
3
4
5
6
3
2
1
6
5
4
1
2
3
4
5
6
Connector configuration (components)
2
3
Component locations
4
CONNECTOR VIEW AND NUMBERING ORDER
5
It is very important to understand relevant circuits exactly before
troubleshooting diagnosis.
Male
It is not the shape of the connector
housing, but the connector pin
that distinguishes between male
or female connectors.
When numbering female and male
connectors, refer to the numbering
order in the following table.
Some connectors may not follow this
method of numbering order.
For individual detailed numbering,
refer to the CONNECTOR
CONFIGURATIONS.
Female
Remarks
Locking point
Housing
Pin
Locking point
Pin
Housing
Numbered in order from upper
right to lower left
Numbered in order from upper
left to lower right
NOTE
UNLESS OTHERWISE STATED, ALL CONNECTOR VIEWS ARE FROM
THE TERMINAL SIDE OF THE CONNECTOR.
*
EVTGI70003L
INTRODUCTION
GI-4
INTRODUCTION (4)
WIRE COLOR ABBREVIATIONS
The following abbreviations are used to identify wire colors in the
circuit schematics.
6
A connector identification symbol consists of a wiring harness location
classification symbol corresponding to a wiring harness location and
number corresponding to the connector.
These connector locations can be found in the HARNESS LAYOUTS.
HARNESS CLASSIFICATION
Electrical wiring connectors are classified according to the wiring parts in the
Harness Layouts.
7
CONNECTOR IDENTIFICATION
8
It depends on vehicles, it is necessary to check the harness name symbol
on the harness layouts for detailed symbol.
Black
Brown
Green
Gray
Blue
Light Green
Tan
Orange
Pink
Red
White
Yellow
Purple
Light Blue
the color of
background
the color of
stripe
For example:
For example:
For example:
O
P
R
W
Y
Pp
LI
B
Br
G
Gr
L
Lg
T
Symbol
Color of wire
Symbol
Color of wire
E
10
-1
NOTE
Connectors which connect each wiring harness are represented by
the following symbols.
JUNCTION BLOCK IDENTIFICATION
A junction block identification symbol consists of a wiring harness
location classification symbol corresponding to a wiring harness location
and number corresponding to the connector in the junction block.
M
R
01
I/P- A
Symbol indicating wiring harness (Engine wiring harness)
Number corresponding to main connector (Serial Number)
Number corresponding to sub-connector (Serial Number)
Number corresponding to main connector (Serial Number)
Rear wiring harness
Main wiring harness
Abbreviation of the word
"Passenger compartment junction block"
Connector name
Y
/
B
:
Black stripe with yellow ground (2 colors)
*
Engine harness
Main, Floor, Floor center,
Roof harness
Chassis, Side marker,
EXH M/V harness
Air con, A.B.S harness
Door harness
E
A
D
Location
Harness name
Symbol
C
M
Engine compartment
Passenger compartment,
Floor, Roof
Under crash pad and Floor
Door
Chassis compartment
EVTGI70004L
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